Clamping Head Locking Mechanism Prevents Inadvertent Unlocking
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Solution Overview
Problem
Existing clamping head devices with locking mechanisms can inadvertently unlock the fastened state due to the movement of the retaining ring, leading to unreliable locking of the fastening state.
Innovation Solution
A locking mechanism is introduced that includes a male screw side gear and a female screw side gear with mesh gears and ratchets, where the gears are meshed in the screw-joint rotation direction and ratchets are meshed only in the screw-out rotation direction, with the locking mechanism featuring a switching unit to control the mesh state, ensuring the fastening state is locked reliably.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the retaining ring is made to move along the axial direction to mesh the clamping ring with the ratchet, then the locking state can be achieved, but the locking state may be unlocked inadvertently when the retaining ring moves to the reverse axial direction
Solution Approach 1:
The patent employs dynamic engagement mechanisms where the clamping ring and retaining ring move relative to each other along the axial direction. The clamping ring is engaged with the ratchet through axial movement of the retaining ring, creating a dynamic locking state that can be controlled and reversed as needed, rather than a static fixed connection.
Solution Approach 2:
The locking mechanism is divided into separate functional components: the clamping ring for radial clamping, the retaining ring for axial positioning and engagement control, and the ratchet for unidirectional locking. This segmentation allows each component to perform its specific function independently, enabling reliable locking while maintaining operational control.
2Device complexity
If a simple ratchet mechanism is used for locking, then the device complexity is reduced, but the locking state cannot be prevented from unlocking inadvertently
Solution Approach 1:
The patent merges multiple locking functions into an integrated mechanism where the clamping ring, retaining ring, and ratchet work together as a unified system. The clamping ring provides radial clamping force while simultaneously engaging with the ratchet through axial movement of the retaining ring, creating a combined locking action that prevents inadvertent unlocking.
Solution Approach 2:
The retaining ring serves as an intermediary component that mediates between the axial movement control and the ratchet engagement. It translates axial movement into controlled engagement with the ratchet, providing a mechanical interface that ensures reliable locking while maintaining simplicity in the overall mechanism.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The mechanism prevents unintended unlocking and ensures a reliable locking of the fastening state, allowing for secure fastening and easy unlocking of the clamping head device.
Implementation Method 1
the male screw side gear part and the female screw side gear part are respectively provided with mesh gears meshed in the screw-joint rotation direction
Implementation Method 2
ratchets meshed only in the screw-out rotation direction of the screw-joint rotation directions
Implementation Method 3
a male screw body with a male screw part on the external circumferential surface and a female screw body with a female screw part which is on the internal circumferential surface and screwed with the male screw part
Data Source
AI summary
The present invention provides a locking mechanism which does not unlock a locked fixing state inadvertently and can lock the fixing state reliably, and a clamping head device and a fastening clamp with the locking mechanism. In a rotation control body 30 for locking the fastening fixing state, a locking gear 34 whose rotation is fixed, and a nut gear 32 which is fixed in the axial direction and the rotation direction fixed are respectively provided with circumferential surface gears 325, 348 and ratchets 326, 346, wherein the circumferential surface gears 325 and 348 are meshed in axial direction, and the ratchets 326 and 346 are meshed in radial direction. In addition, the locking mechanism also comprises a cam ball 33 and a guide groove 314 which are used for switching between the fastening locking state in which the circumferential surface gears 325, 348 and the ratchets 326, 346 are meshed and the unlocking state in which the meshes of the circumferential surface gears 325, 348 and the ratchets 326, 346 are unlocked.


