Push-In Clamping Ring Teeth for Anti-Rotation Pipe Locking
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Solution Overview
Problem
Existing push-in connectors face the risk of unintentional pipe removal due to combined rotational and pulling forces, posing safety hazards, particularly in critical applications like gas supply.
Innovation Solution
A clamping ring with an annular design featuring inclined outer surfaces and circumferential teeth that form grooves in the pipe upon rotation, ensuring strong engagement and preventing removal, combined with a wedge-shaped cross-section and axial slits for flexibility in pipe size adaptation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the locking ring is welded to the body to establish a permanent locking, then the connection reliability is improved, but the manufacturing complexity and time consumption increase
Solution Approach 1:
The patent replaces the welding process (thermal/mechanical system) with a mechanical interlocking system consisting of circumferential teeth on the clamping ring that engage with corresponding features on the pipe. The teeth are configured with asymmetric cross-sections that create grooves in the pipe wall, forming a mechanical lock that prevents both axial removal and rotational movement, achieving permanent locking without welding operations.
2Reliability
If the clamping ring is designed with circumferential teeth to prevent rotation, then the connection reliability is improved, but the insertion difficulty increases
Solution Approach 1:
The clamping ring features localized teeth with asymmetric cross-sections positioned at specific locations around the circumference. These teeth are strategically designed to engage with the pipe wall and create grooves only in the necessary regions, providing anti-rotation capability where needed while leaving other regions smooth to facilitate easy pipe insertion. The asymmetric tooth geometry allows the pipe to be pushed in axially before the teeth engage to prevent rotation.
3Reliability
If the teeth are designed with asymmetric cross-sections, then the groove formation capability is improved, but the manufacturing precision requirements increase
Solution Approach 1:
The patent employs asymmetric tooth cross-sections where one side of each tooth has a different profile than the other side. This asymmetry is deliberately designed to create a cutting action that forms grooves in the pipe wall - the sharper edge cuts into the pipe while the broader edge provides structural support. The asymmetric geometry ensures that the teeth engage the pipe in a specific orientation, creating effective mechanical locking through groove formation rather than requiring high-precision symmetric features.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The clamping ring effectively secures the pipe by forming grooves with teeth, allowing only one turn before complete engagement, ensuring a safe and permanent connection, even in the presence of rotational and pulling forces.
Implementation Method 1
an outer surface which at least in regions is inclined with respect to a longitudinal axis of the clamping ring, so that an axial cross-section of the clamping ring is wedge-shaped in those regions
Implementation Method 2
an application of a combined rotational and pulling force to the pipe relative to the connector will cause the teeth to form grooves in the outer surface of the pipe and result in the pipe being forced into further engagement with the connector
Data Source
Figure 1~2B
Figure 3A~4B
Figure 4C~5
AI summary
The present invention relates to a clamping ring (1) for a push-in connector (2) configured to be connected with a pipe during use. The clamping ring has an inner surface (13), an outer surface, and at least one axial slit (12). The inner surface is provided with a plurality of spaced apart circumferential teeth protruding towards the longitudinal axis of the clamping ring. In an end region (18) adjacent to at least one of the at least one slit, for each of the teeth: an area of an axial cross-section of the tooth decreases towards the slit, the tooth has a surface region (19) for which a component of a normal vector of the surface region points towards a direction in which the pipe is inserted into the clamping ring during use, and the axial cross-section is non-symmetrical. The clamping ring prevents unintentional removal of a pipe connected to the connector.