Class D Amplifier Fault Detection Before the Output Filter

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Solution Overview

Problem

Class D amplifiers lack effective methods for detecting short circuits and loads between output transistors and power supply pins before the lowpass filter, leading to potential damage during manufacturing and operation.

Innovation Solution

A detection circuit comprising a voltage level detector and a control circuit that measures voltage levels at the driver output to identify faults, including a pulldown switch to prevent damage by pulling the driver output down to a lower power supply rail, allowing for early detection and prevention of short circuits and load connection verification during power-up.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional fault detection solutions are used in class D amplifiers, then detection after the lowpass filter is possible, but faults before the lowpass filter remain undetected causing damage

Engineering Contradiction:
Improvefault detection capabilityVSAvoiddetection circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection circuit performs fault detection during the power-up sequence before the amplifier enters normal operation. The voltage level detector activates first to check for short circuits between output pins and power supply pins, and then the load detection circuit activates to verify proper load connection. This preliminary detection prevents damage before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detection system is divided into two separate detection circuits: a short circuit detection circuit that monitors voltage levels during power-up, and a load detection circuit that activates after power-up to detect load connections. This segmentation allows each circuit to be optimized for its specific detection function while keeping the overall system manageable.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If class D amplifiers operate without short circuit detection, then device simplicity is maintained, but irreparable damage occurs during power-up

Engineering Contradiction:
Improvedevice simplicityVSAvoidshort circuit damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The voltage level detector is activated during the power-up sequence before the amplifier enters normal operation. It checks for short circuits between output pins and power supply pins by monitoring voltage levels. If a short circuit is detected, the amplifier prevents normal operation, avoiding irreparable damage while maintaining relatively simple circuitry.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If voltage level detection is performed at the driver output, then short circuits before the lowpass filter are detected, but additional circuit components are required

Engineering Contradiction:
Improveshort circuit detection accuracyVSAvoiddetection circuit components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage level detector utilizes the existing power-up sequence and internal amplifier circuits to perform detection. The detector monitors voltage levels at the driver output using the amplifier's own power supply and control logic, minimizing the need for additional external components while achieving reliable short circuit detection.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS7889011B2Output short circuit and load detection
Publication Date: 2011.02.15 TEXAS INSTRUMENTS INC
  • US7889011B2 patent drawing
  • US7889011B2 patent drawing
  • US7889011B2 patent drawing

AI summary

One embodiment of an apparatus for testing an amplifier includes an amplifier having a driver and a filter, the filter being connected between an output of the driver and an output of the amplifier. The filter is operable to produce a demodulated output signal from a higher frequency modulated signal at the driver output. The apparatus also includes a voltage level detector connected to the driver output and a control circuit operable to detect at least one fault based on a voltage level measured at the driver output by the voltage level detector.