Class-D Amplifier Output Stage for Lower Power Loss

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Solution Overview

Problem

Conventional class-D amplifiers face challenges in reducing power loss while preventing an increase in cost, as the number of output transistors needed for fine-grained control increases the circuit size and complexity.

Innovation Solution

A class-D amplifier design that includes a PWM modulator, a drive circuit with two sets of output transistors of different sizes, and resistance elements to manage current paths, allowing for efficient power reduction by switching between small and large transistors based on signal levels, thereby optimizing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the number of output transistors is increased to achieve fine-grained control for power reduction, then power loss is reduced, but circuit size and cost increase

Engineering Contradiction:
Improvepower lossVSAvoidcircuit size
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The output transistor set is divided into multiple transistor groups (first through fourth transistor groups) with different sizes, allowing selective operation based on signal levels. This segmentation enables fine-grained power control without requiring a proportional increase in total transistor count, as only the necessary subset operates at any given time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit dynamically switches between different transistor groups based on the absolute value of the input signal. When the signal level is low, smaller transistors are activated; when the signal level is high, larger transistors are activated. This dynamic adaptation allows the circuit to optimize power consumption across varying operating conditions without permanently increasing circuit size.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the number of output transistors is increased for better signal level control, then power consumption is reduced, but manufacturing cost increases

Engineering Contradiction:
Improvepower consumptionVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The transistor set is segmented into four distinct groups with progressively different sizes, enabling the circuit to use only the appropriate subset for each signal level condition. This reduces the effective transistor count needed compared to using a single large transistor or multiple fully-independent transistors, thereby lowering manufacturing cost while maintaining power efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit changes the operating parameter (transistor size selection) based on the input signal level. By adjusting which transistor group is active according to signal amplitude, the circuit achieves optimal power consumption across different operating conditions without requiring all transistors to be simultaneously present and active, thus reducing manufacturing complexity and cost.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If smaller transistors are used for small signals, then gate drive loss is reduced, but current handling capability decreases

Engineering Contradiction:
Improvegate drive lossVSAvoidcurrent handling capability
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The circuit dynamically selects transistor size based on signal level: smaller transistors are activated for small signals to minimize gate drive loss, while larger transistors are activated for large signals to provide sufficient current handling capability. This dynamic switching resolves the contradiction by adapting transistor size to the actual operating conditions rather than using a fixed size.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit changes the transistor size parameter according to the input signal amplitude. For small signals, smaller transistors with lower gate capacitance are used, reducing gate drive loss. For large signals, larger transistors with higher current capacity are used. This parameter adaptation allows the circuit to optimize both gate drive loss and current handling capability across different operating ranges.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11683017B2Class-D amplifier
Publication Date: 2023.06.20 KK TOSHIBA
  • US11683017B2 patent drawing
  • US11683017B2 patent drawing
  • US11683017B2 patent drawing

AI summary

According to one embodiment, a class-D amplifier including: a PWM modulator that outputs a PWM modulation signal in response to an input signal; and a drive circuit that amplifies the PWM modulation signal, and supplies it to an output end. The drive circuit includes: a first output transistor whose main current path is connected between a power source supplying end and the output end; a second output transistor having a size larger than a size of the first output transistor; and a resistance element that is connected between the main current path of the first output transistor and the output end.