Class D Amplifier Overcurrent Hold Control

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Solution Overview

Problem

Class-D amplifiers experience high current transients due to parasitic inductance in supply and ground lines, leading to significant voltage excursions that can be destructive, particularly during coincident switching events such as overcurrent coincidence and shutdown coincidence, posing robustness hazards.

Innovation Solution

Implementing a control mechanism where each output half-bridge generates an amplifier hold signal upon detecting overcurrent, preventing the other half-bridge from switching, using asynchronous logic circuits to coordinate the switching states and prevent coincident high current switching, and delaying shutdown of one half-bridge relative to the other to avoid simultaneous transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If switch mode operation is used in Class-D amplifiers, then efficiency is improved, but voltage excursions at supply and ground terminals worsen due to high current transients and parasitic inductance

Engineering Contradiction:
ImproveefficiencyVSAvoidvoltage excursions
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The control logic detects when one half-bridge is in overcurrent state and preemptively prevents the other half-bridge from switching, before the harmful coincident switching can occur. This preliminary preventive action avoids the accumulation of inductive voltage excursions while maintaining the high efficiency switch mode operation.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If coincident switching of both half-bridges is allowed, then productivity is improved, but reliability worsens due to destructive voltage overshoots from overcurrent coincidence and shutdown coincidence

Engineering Contradiction:
Improveswitching speedVSAvoidrobustness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control logic continuously monitors the current state of both half-bridges and uses feedback signals to detect overcurrent conditions. When overcurrent is detected in one half-bridge, the feedback mechanism triggers the hold signal to prevent coincident switching in the other half-bridge, thereby maintaining reliability without significantly compromising productivity.

Inventive Principle:
Principle #23Feedback

3Loss of time

If shutdown of both half-bridges is performed simultaneously, then loss of time is reduced, but reliability worsens due to shutdown coincidence causing destructive voltage excursions

Engineering Contradiction:
Improveshutdown timeVSAvoidrobustness
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The control logic performs a preliminary check of the current states of both half-bridges before initiating shutdown. Based on this preliminary assessment, it selectively delays the shutdown of one half-bridge to avoid coincident switching during shutdown, preventing destructive voltage excursions while minimizing the overall shutdown time.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents the accumulation of inductive voltage excursions at the supply and ground rails, reducing the risk of destructive voltage overshoots and enhancing the robustness of Class-D amplifiers by ensuring that bridge-halves do not switch high currents simultaneously, thereby avoiding potential damage.

Implementation Method 1

In combination with parasitic inductance in the supply and ground lines these current transients cause significant voltage excursions at the supply and ground terminals of a class-D output stage

Methodology Applied
Scientific EffectParasitic inductance: Inductor

Data Source

PatentUS9160290B2Class D amplifier and control method
Publication Date: 2015.10.13 NXP BV
  • US9160290B2 patent drawing
  • US9160290B2 patent drawing
  • US9160290B2 patent drawing

AI summary

A Class D power amplifier is for driving a load between first and second output nodes defined between two bridges. A controller is adapted to derive an amplifier hold signal when an overcurrent state is detected in an output bridge, and to prevent switching of the other output bridge between the two main output states.