Class-D Amplifier Output Stage With Dynamic Transistor Sizing

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Solution Overview

Problem

Class-D amplifiers face inefficiencies due to increased loss and heat generation when designed for maximum output power, as the large transistor size required for high output power results in excessive gate drive loss, especially at lower power consumption levels and high switching frequencies.

Innovation Solution

The dynamic adjustment of transistor size based on input/output levels, using a control circuit to switch between smaller and larger transistor configurations depending on the operational mode, reduces power loss and improves efficiency by optimizing conduction and gate drive losses across varying power levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the transistor size is increased to achieve high output power, then the maximum output power is improved, but the gate drive loss increases and heat generation occurs during normal use at lower power levels

Engineering Contradiction:
Improvemaximum output powerVSAvoidgate drive loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the transistor size changeable rather than fixed. The output transistor size is dynamically adjusted based on the output power level through a transistor size change unit that receives control signals from a control unit. This allows the system to optimize transistor size for each operating condition, reducing gate drive loss at low power while maintaining high output power capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameter of transistor size (gate width) to resolve the contradiction. By varying the transistor size parameter according to output power requirements, the system achieves low loss operation at normal power levels while preserving the capability for high output power when necessary.

Inventive Principle:
Principle #35Parameter changes

2Power

If the transistor size is increased to handle high output power, then the power amplification capability is improved, but the efficiency decreases at lower power consumption levels

Engineering Contradiction:
Improvepower amplification capabilityVSAvoidefficiency
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts transistor size based on operating conditions to optimize efficiency. The control unit determines the appropriate transistor size according to output power requirements, ensuring that the transistor operates at optimal efficiency points across the entire power range rather than being sized for maximum power only.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transistor size parameter is varied to match operating conditions. By changing the effective transistor size (through parallel/series configuration or gate control) based on output power level, the system maintains high efficiency across different power consumption scenarios while preserving full power amplification capability when required.

Inventive Principle:
Principle #35Parameter changes

3Power

If the transistor size is increased to ensure sufficient power handling, then the maximum output power is maintained, but the heat generation increases during normal operation

Engineering Contradiction:
Improvemaximum output powerVSAvoidheat generation
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent dynamically adjusts transistor size to minimize heat generation during normal operation. By reducing the active transistor size when high power is not required, the system significantly reduces conduction losses and associated heat generation, while maintaining the capability to switch to larger transistor configurations when maximum output power is needed.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10298188B2Class-D amplifier
Publication Date: 2019.05.21 KK TOSHIBA
  • US10298188B2 patent drawing
  • US10298188B2 patent drawing
  • US10298188B2 patent drawing

AI summary

A class-D amplifier of an embodiment includes: a PWM modulator configured to output a PWM pulse based on an input signal; a first output transistor group, in which a connection point of complementarily operated two first output transistors is an output end; a second output transistor group, in which a connection point of complementarily operated two second output transistors is connected to the connection point of the first transistors; a driver circuit capable of driving the first output transistors and the second output transistors of the first and second output transistor groups, based on the PWM pulse from the PWM modulator; and a control circuit configured to generate a control signal for operating at least one of the first output transistor group and the second output transistor group.