Class D Amplifier Current-Mode Control Without Current Sensors

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Solution Overview

Problem

Class D amplifiers using voltage mode control suffer from filter resonance issues that lead to undesirable frequency response peaking and drooping, which can damage speakers and degrade audio accuracy, and existing current mode control solutions require explicit current sensors that introduce noise and complexity.

Innovation Solution

An audio amplifier design implementing current mode control without a separate current sensor, utilizing feedback loops and integrators to provide current mode control, eliminating filter resonance and simplifying the circuit by repurposing existing integrators and reducing operational amplifiers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If voltage mode control is used in class D amplifier, then the amplifier can be implemented with standard control circuits, but filter resonance causes frequency response peaking and drooping that degrades audio accuracy

Engineering Contradiction:
Improveease of implementationVSAvoidfrequency response accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent replaces voltage mode control with current mode control, substituting the control mechanism to eliminate filter resonance issues. The current mode controller directly controls the output current through the inductor, bypassing the voltage control path that causes resonance peaking and drooping in the frequency response.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If explicit current sensors are added to achieve current mode control, then filter resonance is eliminated, but noise and circuit complexity increase

Engineering Contradiction:
Improvefrequency response accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent makes the output filter inductor serve dual functions: as the filtering element and as the current sensing element. By measuring the voltage across the inductor and integrating it, the system derives current information without requiring a separate current sensor, thus eliminating filter resonance while avoiding additional noise and complexity from explicit current sensing components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The inductor in the output filter is made multi-functional by using its inherent voltage-current relationship for both filtering and current sensing purposes. The same inductor that filters the PWM output also provides the voltage signal that, when integrated, gives the current information needed for current mode control, eliminating the need for dedicated current sensing hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If explicit current sensors are added to achieve current mode control, then filter resonance is eliminated, but noise is introduced into the system

Engineering Contradiction:
Improvefrequency response accuracyVSAvoidnoise
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent makes the output filter inductor serve dual functions: as the filtering element and as the current sensing element. By measuring the voltage across the inductor and integrating it, the system derives current information without requiring a separate current sensor, thus eliminating filter resonance without introducing additional noise from external current sensing components.

Inventive Principle:
Principle #25Self-service

4Device complexity

If traditional voltage mode control is used, then the amplifier design is simpler, but speaker damage risk increases due to filter resonance

Engineering Contradiction:
Improveamplifier design complexityVSAvoidspeaker damage risk
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent implements current mode feedback control where the integrated current signal is fed back to control the PWM modulator. This feedback mechanism actively regulates the output current to prevent filter resonance conditions that could cause speaker damage, while maintaining a relatively simple overall architecture by using the existing integrator circuit.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3961921A1Class d amplifier with current mode control
Publication Date: 2022.03.02 RGB SYSTEMS INC
  • EP3961921A1 patent drawingFigure 1A
  • EP3961921A1 patent drawingFigure 1B
  • EP3961921A1 patent drawingFigure 2A

AI summary

An audio amplifier that implements current mode control without the use of an explicit or separate current mode sensor is disclosed. The audio amplifier may include a pair of feedback loops that provide current from a node located before an inductor of an output filter and current from a node located after the inductor of the output filter to an integrator circuit. The integrator circuit may be formed from existing circuitry of the audio amplifier controller. Thus, current mode control can be implemented without a separate current mode sensor.