Class-D Audio Power Tube Driver With Gate-Detected Dead Time

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Solution Overview

Problem

Class-D audio amplifiers face challenges in balancing radiation interference, efficiency, linearity, and robustness due to conventional power tube driver designs that sacrifice one aspect for another, failing to meet increasingly stringent requirements.

Innovation Solution

A power tube driver design incorporating a dead time generation circuit based on gate voltage detection, high-side and low-side gate voltage detection circuits, and gate charge/discharge accelerating circuits, employing a 'Detection-Segmentation Charge/Discharge' method for varying charge/discharge speeds and 'Detection-Cross Feedback' dead time control to ensure high efficiency, linearity, and robustness without additional dead time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed gate charge speed and RC delay are used to generate fixed dead time, then the circuit structure is simple, but radiation interference increases and efficiency decreases

Engineering Contradiction:
Improvecircuit structureVSAvoidradiation interference
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent implements dynamic gate charge/discharge control by detecting the real-time voltage state of the power tube gate and adjusting the charge/discharge speed accordingly. When the gate voltage is far from the threshold voltage, fast charge/discharge is applied. When approaching the threshold voltage, slow charge/discharge is applied to reduce radiation interference. This dynamic adjustment resolves the contradiction between simple circuit structure and radiation interference reduction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the charge/discharge speed parameter based on the gate voltage state. By using voltage detection circuits to monitor the gate voltage and switching between different charge/discharge paths (fast and slow), the system optimizes the charge/discharge speed parameter dynamically, reducing radiation interference while maintaining efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If fast gate charge/discharge speed is used, then efficiency and linearity are improved, but radiation interference increases

Engineering Contradiction:
ImproveefficiencyVSAvoidradiation interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the gate charge/discharge process into two stages: fast charge/discharge stage (when gate voltage is far from threshold) and slow charge/discharge stage (when gate voltage approaches threshold). This segmentation allows the system to achieve high efficiency during most of the switching process while minimizing radiation interference during the critical threshold transition period.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between fast and slow charge/discharge modes based on real-time gate voltage detection. The detection circuit monitors the gate voltage and controls the switching between different charge/discharge paths, achieving optimal balance between efficiency and radiation interference reduction.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If RC delay is used to generate fixed dead time, then the circuit is simple, but linearity and robustness are compromised due to safety margins

Engineering Contradiction:
Improvedead time control circuitVSAvoidrobustness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements feedback control by detecting the gate voltage state and using this information to control the dead time generation. The detection circuit provides real-time feedback on the power tube switching state, allowing the control circuit to adjust the dead time dynamically without requiring fixed safety margins, thereby improving robustness while maintaining reasonable circuit complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of the gate voltage state before the power tube actually switches. This preliminary action allows the control circuit to prepare the appropriate charge/discharge path in advance, ensuring proper dead time control and improving robustness without excessive complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10666210B2Low-radiation interference, high-efficiency, high-linearity, and high-robustness power tube driver of class-D audio amplifier
Publication Date: 2020.05.26 LUMISSIL MICROSYSTEMS LTD
  • US10666210B2 patent drawing
  • US10666210B2 patent drawing
  • US10666210B2 patent drawing

AI summary

A power tube driver of a class-D audio amplifier includes high-side and low-side fixed charge/discharge gate driving circuits, high-side and low-side power tubes, a dead time generation circuit based on gate voltage detection, high-side and low-side gate charge/discharge accelerating circuits, and high-side and low-side gate voltage detection circuits. The class-D audio amplifier with the features of low radiation interference, and high efficiency, linearity and robustness can be balanced easily.