Class-D Amplifier Output Switching for Flat Line-Level Response

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Solution Overview

Problem

Class-D amplifiers used as line amplifiers experience suboptimal frequency characteristics and unstable operation due to mismatched impedance, leading to varying sound pressure levels and potential instability when used with power amplifiers, as the low-pass filter constants are not optimized for the higher input impedance of power amplifiers.

Innovation Solution

The class-D amplifier design includes a PWM modulator, output transistor groups with adjustable on-resistance values, and a selector to switch between speaker and line amplifier configurations, forming a series resonance circuit when used as a line amplifier, allowing the system to maintain flat frequency characteristics across both speaker and line amplifier operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the class-D amplifier is used as a line amplifier with a power amplifier having higher input impedance than speaker impedance, then the amplifier can be used for both speaker and line amplifier applications, but the frequency characteristics become non-flat and the Q-factor rises near resonance frequency

Engineering Contradiction:
Improveamplifier usage versatilityVSAvoidoperational stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies dynamics by making the on-resistance of the output transistor adjustable rather than fixed. A resistance value adjustment unit changes the on-resistance based on the operating mode (speaker amplifier or line amplifier), allowing the system to adapt its electrical characteristics dynamically. This resolves the contradiction by enabling versatile usage while maintaining operational stability through mode-appropriate resistance values.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameter (on-resistance) of the output transistor to resolve the contradiction. By adjusting the on-resistance value according to the operating mode, the system optimizes the resonance characteristics for each mode. When used as a line amplifier, the resistance is adjusted to prevent excessive Q-factor rise, thereby maintaining both versatility and reliability.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the low-pass filter constant is optimized for speaker impedance, then the frequency characteristics are flat for speaker applications, but the characteristics become non-flat when used with power amplifiers having higher input impedance

Engineering Contradiction:
Improvefrequency characteristic precisionVSAvoidamplifier usage versatility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the on-resistance parameter of the output transistor to compensate for different load impedances. When switching from speaker amplifier mode to line amplifier mode, the resistance value adjustment unit modifies the on-resistance to maintain optimal frequency characteristics. This allows the same low-pass filter to work effectively for both applications, preserving manufacturing precision while enabling versatility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by making the on-resistance value specific to each operating mode. Different resistance values are assigned for speaker amplifier operation versus line amplifier operation, optimizing the local electrical characteristics for each specific usage scenario. This resolves the contradiction between precision and versatility by tailoring the resistance parameter to each mode's requirements.

Inventive Principle:
Principle #3Local quality

3Power

If the on-resistance of the output transistor is reduced for optimal speaker drive, then the speaker drive capability is improved, but the Q-factor rises excessively when used as a line amplifier

Engineering Contradiction:
Improvespeaker drive capabilityVSAvoidoperational stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent makes the on-resistance dynamic rather than fixed. The resistance value adjustment unit increases the on-resistance when operating as a line amplifier to prevent excessive Q-factor rise, while maintaining low on-resistance for optimal speaker drive capability. This dynamic adjustment resolves the contradiction between power output and operational stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the on-resistance parameter based on the operating mode to resolve the contradiction. For speaker amplifier mode, a lower resistance value optimizes power delivery and drive capability. For line amplifier mode, the resistance is increased to control the Q-factor and maintain stability. This parameter adaptation enables both high power capability and reliable operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures stable operation and flat frequency characteristics for both speaker and line amplifier modes by optimizing the on-resistance values and using the same low-pass filter, preventing the rise of the Q-factor near resonance frequencies.

Implementation Method 1

A switching output of the power-amplified PWM pulse is demodulated with use of a low-pass filter, and a speaker is driven by the demodulated signal

Methodology Applied
Scientific EffectLow-pass filter demodulation: Filter (electronic)

Implementation Method 2

when the PWM pulse signal is provided to the second output transistor group, a system that includes the second output transistor group, a low-pass filter connected to the second output terminal, and a load connected to the low-pass filter configures a series resonance circuit

Methodology Applied
Scientific EffectSeries resonance: Resonance

Data Source

PatentUS10911010B2Class-D amplifier and sound system
Publication Date: 2021.02.02 KK TOSHIBA
  • US10911010B2 patent drawing
  • US10911010B2 patent drawing
  • US10911010B2 patent drawing

AI summary

A class-D amplifier according to an embodiment includes a PWM modulator, a first output transistor group that includes two transistors complementarily operating and includes a first connection point between the two transistors as an output terminal, a second output transistor group that includes two transistors complementarily operating and includes a second connection point between the two output transistors as an output terminal, and a selector configured to selectively provide a PWM pulse signal to one of the first output transistor group and the second output transistor group. A system that includes the second output transistor group, a low-pass filter, and a load connected to the low-pass filter configures a series resonance circuit.