Class-D Amplifier Voltage Prediction for Low-Loss Audio Output

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Solution Overview

Problem

Class D amplifiers face inefficiencies in low-load and idle operations due to high internal operating voltages, leading to increased power loss and potential audible distortions when switching voltages rapidly, which can cause mains current surges and non-linear output issues.

Innovation Solution

Implementing a predictive voltage management system that adjusts the output stage voltage to the lowest necessary level during low-load conditions and ramps up slowly to the next higher level when required, using a bipolar voltage source with continuously switchable elements to avoid buffer capacitor recharge and minimize edge steepness, ensuring artifact-free amplification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high internal operating voltages are used in Class D amplifiers, then power output capability is improved, but power loss increases during low-load and idle operations

Engineering Contradiction:
Improvepower output capabilityVSAvoidpower loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The amplifier dynamically switches between multiple operating voltage levels (e.g., ±28V, ±16V, ±8V) based on the instantaneous signal amplitude and load conditions. The control system continuously monitors the audio signal and adjusts the supply voltage to match the actual power requirements, ensuring high power output capability when needed while minimizing power consumption during low-load and idle operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operating voltage parameter adaptively rather than maintaining a fixed high voltage. By implementing multi-rail power supply architecture with switchable voltage levels, the system can transition between different voltage states (e.g., from ±28V to ±8V) depending on the signal demands, thereby reducing power loss during idle operations while preserving the ability to deliver high power when required.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If voltage is switched rapidly to adjust operating levels, then energy efficiency is improved, but audible distortions and non-linear output issues occur

Engineering Contradiction:
Improveenergy efficiencyVSAvoidaudible distortions
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The control system performs preliminary action by anticipating voltage transition requirements based on the audio signal characteristics. Before rapid voltage switching occurs, the system prepares the power supply stages and modulates the switching timing to ensure smooth transitions. This preliminary preparation prevents abrupt voltage changes that would cause audible distortions, while still achieving energy efficiency through timely voltage adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention introduces intermediary elements such as buffer stages, voltage regulation circuits, and smooth transition networks between the power supply and output stages. These intermediaries act as mediators that filter out rapid voltage fluctuations and non-linearities, ensuring that voltage switching for energy efficiency does not directly translate to audible distortions at the output.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If voltage switching is performed quickly, then responsiveness to signal demands is improved, but mains current surges occur

Engineering Contradiction:
ImproveresponsivenessVSAvoidmains current surges
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The power supply system performs preliminary action by pre-charging capacitor banks and preparing voltage rails before rapid switching events. The control system anticipates upcoming voltage transitions and initiates preparatory current flow paths, preventing sudden mains current surges while maintaining fast responsiveness to signal demands. This is particularly evident in the staged voltage switching sequence where higher voltage rails are prepared in advance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention employs intermediary components such as current-limiting resistors, soft-start circuits, and isolation transformers between the mains power supply and the switching power stages. These intermediaries buffer and smooth the current draw, preventing direct transmission of rapid switching transients to the mains supply while still enabling fast voltage transitions at the output stages.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Stability of the object's composition

If buffer capacitors are recharged during voltage transitions, then voltage stability is improved, but edge steepness increases causing artifacts

Engineering Contradiction:
Improvevoltage stabilityVSAvoidaudible artifacts
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The control system performs preliminary charging of buffer capacitors through controlled current paths before voltage transitions occur. By pre-charging the capacitors at lower current levels and then switching them into the circuit before the main voltage transition, the system achieves voltage stability without the harmful effects of rapid capacitor recharge, thereby preventing audible artifacts while maintaining stable operating voltages.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3631977B1Class-d amplifier and operating method
Publication Date: 2023.06.28 ROBERT BOSCH GMBH
  • EP3631977B1 patent drawingFigure 1
  • EP3631977B1 patent drawingFigure 2
  • EP3631977B1 patent drawingFigure 3~4

AI summary

The invention relates to a method for operating a class-D amplifier (2) for an audio signal (4), which class-D amplifier contains an output stage (10) and a signal-processing unit (12) in a signal path (6), wherein a voltage (U) of at least two magnitudes (U1, U2) is provided for the output stage (10), a voltage requirement (B) of the output stage (10) for the audio signal (4) is predictively determined from the audio signal (4) at a measurement location (14) before the signal-processing unit (12), a magnitude (U1, U2) that is minimally sufficient for the voltage requirement (B) is selected on the basis of the voltage requirement (B) and said magnitude is applied to the output stage (10) before the amplification. A class-D amplifier (2) for an audio signal (4), having a signal path (6), which has an output stage (10) and a signal-processing unit (12), contains a voltage source (16) for the output stage (10) having a voltage (U) of at least two magnitudes (U1, U2), a measurement location (14) before the signal-processing unit (12), and a control and evaluation unit (18) for predictively determining a voltage requirement (B) for the output stage (10) for the proper amplification of the audio signal (4) from the audio signal (4) at the measurement location (14), wherein the control and evaluation unit (18) selects a magnitude (U1, U2) that is minimally sufficient for the voltage requirement (B) on the basis of the voltage requirement (B) and applies said magnitude to the output stage (10) before the amplification.