Class-E 60 GHz Beamforming Transmitter With Harmonic-Tuned Load

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Solution Overview

Problem

Current 60 GHz transceiver designs face challenges in power dissipation and area usage due to the need for extensive transmission lines for clock distribution, which increases power loss and occupies significant semiconductor die area, and also suffer from second-order harmonics that distort the signal.

Innovation Solution

The solution involves using lumped capacitors and inductors to form power dividers and quadrature hybrids instead of transmission lines, combining in-phase and quadrature clocks into a composite clock waveform, and employing a Class-E amplifier with a co-planar waveguide and series capacitor to filter out second harmonics, thereby reducing power dissipation and area usage while maintaining signal purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If transmission lines are used to distribute 60 GHz clock signals, then clock distribution is achieved, but power dissipation increases and area usage increases

Engineering Contradiction:
Improvepower dissipationVSAvoidarea usage
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The patent changes the frequency parameter of the clock signal to 60 GHz, enabling the use of lumped elements instead of transmission lines. This frequency change allows capacitors and inductors to replace lengthy transmission line structures, dramatically reducing both power dissipation and area usage while maintaining clock distribution functionality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes transmission lines (electromagnetic waveguide structures) with lumped electrical elements (capacitors and inductors). This replacement eliminates the need for lengthy physical transmission paths, reducing area usage by up to 80% and minimizing power dissipation associated with long interconnects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Area of stationary object

If transmission lines are used for power divider and quadrature hybrid, then signal distribution is achieved, but area usage increases

Engineering Contradiction:
Improvearea usageVSAvoidcircuit complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies lumped element designs for power dividers and quadrature hybrids that are optimized for 60 GHz operation. By changing the design approach from transmission line-based to lumped element-based, the area usage is reduced by up to 80% while maintaining the required signal distribution and phase quadrature functionality.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional power amplifier is used, then signal amplification is achieved, but second-order harmonics distort the signal

Engineering Contradiction:
Improvesignal purityVSAvoidsecond-order harmonics
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a Class-E amplifier topology that is specifically designed to handle and suppress second-order harmonics generated by the non-linear transistor operation. The Class-E load network transforms the harmful harmonic distortion into beneficial effects by using the second harmonic to shape the voltage and current waveforms, achieving zero-voltage switching and improved efficiency while maintaining signal purity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the operating class of the power amplifier from conventional (Class-A, B, or AB) to Class-E, which operates in a highly non-linear regime. This parameter change enables the use of harmonic tuning techniques where the second-order harmonics are deliberately controlled and suppressed through specific load impedance conditions, converting potential distortion into efficient power amplification with clean output signals.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces power dissipation and area usage by up to 80% and minimizes second-order harmonics, enhancing the efficiency and quality of signal transmission at 60 GHz frequencies.

Implementation Method 1

employing a Class-E amplifier with a co-planar waveguide and series capacitor to filter out second harmonics

Methodology Applied
Scientific EffectHarmonic filtering: Filter (electronic)

Implementation Method 2

a Class-E amplifier with a co-planar waveguide and series capacitor to filter out second harmonics

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

The solution involves using lumped capacitors and inductors to form power dividers and quadrature hybrids

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

The solution involves using lumped capacitors and inductors to form power dividers and quadrature hybrids

Methodology Applied
Scientific EffectInductance: Inductor

Implementation Method 5

employing a Class-E amplifier with a co-planar waveguide and series capacitor to filter out second harmonics

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Waveguide

Data Source

PatentUS8723602B2Method and apparatus for a class-E load tuned beamforming 60 GHz transmitter
Publication Date: 2014.05.13 TENSORCOM INC
  • US8723602B2 patent drawing
  • US8723602B2 patent drawing
  • US8723602B2 patent drawing

AI summary

The class-E amplifier can be tuned to pass only the fundamental frequency to the antenna by optimizing the second harmonics at the drain of the final PA driver transistor. A CPW in series with a capacitor between the PA transistor and the load forms a band pass filter that only allows the fundamental frequency to pass to the load of the antenna. A supply inductor to couple the drain of the final PA driver transistor to the power supply is tuned at the second harmonic with the parasitic capacitance of the drain of the PA transistor. A load capacitance is adjusted at the fundamental frequency to insure that the current waveform and voltage waveforms at the drain of the PA driver transistor do not overlap, thereby minimizing the parasitic power dissipation and allowing maximum energy to be applied to the antenna.