Class-E Power Conversion Control Without Added Voltage Adjustment

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Solution Overview

Problem

Existing power conversion devices with class-E power conversion circuits require additional voltage adjusting means, leading to increased device size, even when operating at high efficiency over a wide input range.

Innovation Solution

The power conversion method sets the On-Duty of the switch based on the output current or output power from the class-E power conversion circuit, allowing for efficient operation without the need for additional voltage adjusting components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If voltage adjusting means is added to stabilize input voltage, then high efficiency operation over wide input range is achieved, but device size increases

Engineering Contradiction:
Improveoperation efficiencyVSAvoiddevice size
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The class-E power conversion circuit automatically adjusts its operating parameters (switching frequency, On-Duty ratio) based on input voltage conditions to maintain high efficiency without external voltage adjusting means. The circuit serves itself by utilizing its inherent characteristics to adapt to varying input conditions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes operating parameters (switching frequency, On-Duty ratio) dynamically based on input voltage levels. By adjusting these parameters, the circuit maintains optimal efficiency across a wide input voltage range without requiring additional voltage adjusting components.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If additional voltage adjusting means is provided, then input voltage stabilization is achieved, but device complexity increases

Engineering Contradiction:
Improveinput voltage stabilizationVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control unit within the power conversion device performs voltage stabilization functions by monitoring input voltage and automatically adjusting switching parameters. This self-service approach eliminates the need for separate voltage adjusting means while maintaining stable operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit serves multiple functions: it controls the switching elements, adjusts operating parameters, and stabilizes input voltage. By combining these functions into a single control mechanism, device complexity is reduced while maintaining voltage stabilization capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250167660A1Power conversion method and power conversion device
Publication Date: 2025.05.22 NISSAN MOTOR CO LTD
  • US20250167660A1 patent drawing
  • US20250167660A1 patent drawing
  • US20250167660A1 patent drawing

AI summary

A power conversion device has a class-E power conversion circuit. The Class-E power conversion circuit has a Class-E inverter circuit and a rectifier circuit connected to the Class-E inverter circuit and rectifying a high-frequency alternating current generated by the Class-E inverter circuit to a direct current or low-frequency AC voltage. The Class-E inverter circuit includes an AC voltage input unit into which an AC voltage is input, a switch for switching the current on/off, an input choke inductor connected to at least one end of the switch and the AC voltage input unit, and an LC resonance circuit connected to the rectifier circuit. The control unit sets the On-Duty of the switch based on an output current or output power output from the class-E power conversion circuit.