Cleaner head

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Solution Overview

Problem

Existing cleaner heads require complex and time-consuming processes to remove agitators, often necessitating tools or difficult manual operations, especially for users with reduced dexterity.

Innovation Solution

A cleaner head design featuring a rotatable end cap with a latch mechanism and a release member on the end cap, allowing for easy removal without tools, with the release member operable by hand to rotate the locking portion between locked and unlocked positions, simplifying the process and reducing user effort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a tool is required to remove the end cap, then the end cap can be securely locked, but the ease of operation deteriorates as users need to locate and use a tool

Engineering Contradiction:
Improvelocking reliabilityVSAvoidend cap removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The end cap incorporates a release member that allows users to unlock and remove it using only their fingers, eliminating the need for external tools. The release member engages with the locking portion to provide secure locking during normal operation, while enabling tool-free removal when needed.

Inventive Principle:
Principle #25Self-service

2Reliability

If a mechanism on the housing is used to release the end cap, then the locking can be secure, but the ease of operation deteriorates as users must coordinate multiple hands and stretch fingers

Engineering Contradiction:
Improvelocking reliabilityVSAvoidend cap removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking system is divided into distinct components: a locking portion on the end cap, a release member also on the end cap, and a latch mechanism on the housing. This segmentation allows the release member to be positioned on the end cap itself, enabling users to operate it with one hand without coordinating multiple hands or stretching fingers.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the release member is provided on the housing, then the latch mechanism can be effective, but the ease of operation deteriorates as the release member is harder to reach

Engineering Contradiction:
Improvelatch mechanism effectivenessVSAvoidrelease member accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The release member is merged with the end cap, combining two previously separate elements into one integrated component. This allows the release member to be positioned on the end cap where it is easily accessible to the user's hand, improving accessibility while maintaining the effectiveness of the latch mechanism through proper engagement with the locking portion.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10667662B2Cleaner head
Publication Date: 2020.06.02 DYSON TECH LTD
  • US10667662B2 patent drawing
  • US10667662B2 patent drawing
  • US10667662B2 patent drawing

AI summary

A cleaner head includes an agitator; a housing defining an agitator chamber and an aperture through which the agitator can be removed from the agitator chamber; and an end cap attachable to the housing to close the aperture, and releasable from the housing to open the aperture. The end cap is attachable and releasable by rotating at least a locking portion of the end cap about a locking axis between locked and unlocked positions relative to the housing. The cleaner head has a latch mechanism configured to prevent rotation of the locking portion to the unlocked position. The latch mechanism has a release member which is provided on the end cap, the release member being operable by hand to release the latch.