Vacuum Cleaner Head With Auto-Start Brush Bar Control

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Solution Overview

Problem

Users often forget to activate the agitator in vacuum cleaners when restarting the appliance, leading to suboptimal cleaning performance.

Innovation Solution

The cleaner head is designed with a driveable agitator that automatically starts when the main vacuum motor is switched on, ensuring the agitator is always engaged for enhanced cleaning, with an optional switch to deactivate it for uncarpeted surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the agitator is manually activated by the user, then the device complexity is reduced, but the cleaning performance deteriorates because users forget to activate it

Engineering Contradiction:
Improvecleaning performanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The agitator system performs self-service by automatically activating itself when the vacuum cleaner is turned on. The control circuit detects the motor activation signal and automatically energizes the agitator motor without requiring user intervention, ensuring the agitator is always operational when needed.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control circuit is pre-programmed to automatically activate the agitator motor in response to the main motor activation signal. This preliminary action ensures the agitator is ready before the user begins cleaning, eliminating the need for manual activation and preventing forgetfulness.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the agitator is always automatically driven, then the cleaning performance is improved, but the adaptability deteriorates because it cannot be easily deactivated for uncarpeted surfaces

Engineering Contradiction:
Improvecleaning performanceVSAvoidsurface type adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system transitions from a static always-on or always-off state to a dynamic state where the agitator can be automatically activated or deactivated based on real-time user input. The control circuit responds to activation and deactivation signals to adjust agitator operation dynamically, providing both automation and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control circuit serves multiple functions: it automatically activates the agitator for carpeted surfaces, automatically deactivates it for uncarpeted surfaces, and manages the overall coordination between the main motor and agitator motor. This multi-functionality allows the system to adapt to different cleaning scenarios while maintaining automated operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a dedicated agitator motor is added, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveuser operation simplicityVSAvoidmotor system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The dedicated agitator motor performs self-service by automatically activating itself through the control circuit when the main motor is turned on. This eliminates the need for manual switching by the user, simplifying operation while the motor itself handles the agitation function independently.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control circuit acts as an intermediary between the main motor activation signal and the agitator motor. It receives the activation signal, processes it, and automatically energizes the agitator motor, thereby simplifying user operation while managing the added complexity of the motor system through automated control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures superior cleaning performance by automatically activating the agitator upon starting the vacuum, eliminating the need for user remembrance and allowing for easy switching between carpeted and uncarpeted surfaces.

Implementation Method 1

a motor arranged to drive a fan for generating suction air flow

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

the dirt and dust separating apparatus can alternatively take the form of a cyclonic arrangement

Methodology Applied
Scientific EffectCyclonic separation: Cyclone Separation

Implementation Method 3

Rotation of the brush bar causes the bristles to flick dirt and debris from the fibres of the carpet to be cleaned

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7603745B2Cleaner head for a cleaning appliance
Publication Date: 2009.10.20 DYSON TECH LTD
  • US7603745B2 patent drawing
  • US7603745B2 patent drawing
  • US7603745B2 patent drawing

AI summary

A cleaner head for a cleaning appliance includes a dirt and dust separating apparatus, a motor configured to drive a fan for generating suction air flow and a selectively-operable switch for energizing the motor and cleaner head. The cleaner head has a drivable agitator in the form of a brush bar and a dedicated motor. When the main vacuum motor is switched on, the brush bar motor is energized so that the brush bar is automatically driven on start-up of the cleaner. This enables the superior cleaning performance achievable with a brush bar to be automatically achieved, without the user having to remember to select operation of the brush bar.