Cleaner Station Heat Drying System to Reduce Microbial Growth and Odor

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Solution Overview

Problem

Conventional cleaners face issues with frequent dust bin emptying, dust scattering, residual dust affecting suction force, and the growth of insects and microorganisms in the dust collecting part, leading to hygiene and odor problems.

Innovation Solution

A cleaner system with a dust bin that automatically dries the dust collecting part using a heat supply system, where a heater is integrated into the suction part to heat air introduced into the dust bin, and a method of controlling the system to open a dust passage hole, operate a dust collecting motor, and dry the dust collecting part to prevent microbial growth and odors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the dust bin capacity is increased to reduce emptying frequency, then the productivity is improved, but the device complexity increases due to larger housing requirements

Engineering Contradiction:
Improvedust storage capacityVSAvoidhousing structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The dust collection system is divided into two separate containers: a first container for storing collected dust and a second container for storing cleaning fluid. This segmentation allows each container to be optimized independently for its specific function, maintaining manageable sizes while achieving effective dust collection and cleaning operations.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the dust bin is emptied frequently to maintain suction force, then the reliability is improved, but the loss of time increases due to repeated user intervention

Engineering Contradiction:
Improvesuction forceVSAvoidemptying frequency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system employs a spray nozzle that automatically sprays cleaning fluid onto the dust collection area during operation. This self-service mechanism continuously cleans the dust collection surface, preventing dust buildup that would reduce suction force, thereby maintaining reliable performance without requiring frequent manual emptying by the user.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The spray nozzle operates continuously or periodically during cleaner operation to maintain the dust collection surface. This continuous cleaning action ensures that dust does not accumulate to levels that would compromise suction force, providing uninterrupted effective cleaning performance.

Inventive Principle:
Principle #20Continuity of useful action

3Object-affected harmful factors

If the dust bin is emptied frequently to prevent dust scattering, then the object-affected harmful factors are reduced, but the ease of operation deteriorates due to repeated user intervention

Engineering Contradiction:
Improvedust scatteringVSAvoiduser intervention frequency
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The spray nozzle automatically sprays cleaning fluid onto the dust collection area during operation, creating a damp environment that prevents dust from becoming airborne. This self-service mechanism eliminates dust scattering without requiring the user to frequently stop and empty the dust bin, thereby maintaining ease of operation.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If the dust bin is not emptied frequently to improve ease of operation, then the ease of operation is improved, but the object-generated harmful factors increase due to residual dust causing odors and microbial growth

Engineering Contradiction:
Improveemptying frequencyVSAvoidodor and microbial growth
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The spray nozzle continuously or periodically sprays cleaning fluid onto the dust collection surface, keeping it damp and preventing residual dust from accumulating to levels that would cause odors or support microbial growth. This allows the dust bin to be used for extended periods without emptying while maintaining hygiene.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cleaning fluid sprayed by the nozzle contains substances that accelerate the breakdown of organic matter in residual dust through oxidation. This chemical action prevents the formation of odorous compounds and inhibits microbial growth, allowing infrequent emptying without generating harmful factors.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

5Productivity

If a flow rate adjustment device is used to increase dust collecting force, then the productivity is improved, but the use of energy increases due to additional air supply

Engineering Contradiction:
Improvedust collecting forceVSAvoidair supply energy
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system uses a spray nozzle that utilizes pneumatic principles to atomize and distribute cleaning fluid onto the dust collection area. This pneumatic mechanism enhances dust collection effectiveness through the kinetic energy of the spray without requiring additional high-power motors or fans, thereby improving productivity with minimal additional energy consumption.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system eliminates the need for frequent dust bin emptying, maintains a clean and hygienic state by drying the dust collecting part, prevents the growth of insects and microorganisms, and reduces offensive odors.

Implementation Method 1

a heat supply part configured to supply heat to the suction part

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a dust collecting motor disposed below the dust collecting part and configured to generate a suction force so that the dust is introduced into the dust collecting part

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS20250089961A1Cleaner system and control method thereof
Publication Date: 2025.03.20 LG ELECTRONICS INC
  • US20250089961A1 patent drawing
  • US20250089961A1 patent drawing
  • US20250089961A1 patent drawing

AI summary

The present disclosure relates to a cleaner system and a method of controlling the same, the cleaner system including a cleaner including a dust bin, and a suction part configured to guide outside air containing dust into the dust bin, a cleaner station including a housing in which a coupling part onto which the cleaner is seated and coupled is disposed, a dust collecting part configured to capture dust in the dust bin, a flow path part configured to connect the dust collecting part and a dust passage hole formed in the coupling part, a dust collecting motor configured to generate a suction force so that the dust is introduced into the dust collecting part through the flow path part, and a discharge part configured to guide air, which is discharged from the dust collecting motor, to the outside of the housing, and a heat supply part configured to supply heat to the suction part, thereby maintaining a clean, hygienic state of an interior of the dust collecting part.