Method for the dosing of cleaning agents

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Solution Overview

Problem

Existing automatic dosing systems for cleaning machines struggle to accurately determine the optimal time for cleaning agent dosing, leading to inefficient energy and resource consumption, especially when retrofitting older machines, due to reliance on data from a single cleaning operation.

Innovation Solution

A method and device that utilize control information items about the cleaning machine, including its program structure, combined with sensor data and user input, to determine the optimal dosing time, allowing for precise adjustment of cleaning agent delivery based on the current cleaning state and machine operating state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a mobile automatic dosing device is used to ensure universal applicability across different cleaning machines, then the device can be applied to various machines including older models, but the determination of optimal dosing time becomes inaccurate because it relies only on data from a single cleaning operation

Engineering Contradiction:
Improveuniversal applicabilityVSAvoiddetermination accuracy of optimal dosing time
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by collecting control information items about the cleaning machine before the cleaning operation begins. This includes gathering data about the machine's program structure, operating parameters, and configuration settings in advance. By having this information available before dosing decisions are made, the system can accurately determine optimal dosing times without relying solely on real-time sensor data from a single operation, thus resolving the contradiction between universal applicability and measurement precision.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If dosing decisions are made based only on real-time sensor data from a single cleaning operation, then the system remains simple and universally applicable, but the optimal dosing time cannot be accurately determined

Engineering Contradiction:
Improvesystem simplicityVSAvoiddetermination accuracy of optimal dosing time
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary element - a database or storage system that holds control information items about the cleaning machine. This intermediary allows the dosing device to access comprehensive machine information without increasing the complexity of the dosing device itself. The control information items serve as a bridge between the simple mobile dosing device and the detailed machine characteristics, enabling accurate dosing time determination while maintaining device simplicity and universal applicability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If too high a dosage of cleaning agents is used, then sufficient cleaning coverage is achieved, but unnecessarily high amounts of energy, cleaning agents and water are consumed

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidenergy and resource consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements feedback by continuously monitoring the cleaning state through sensors during the cleaning operation and comparing it with the planned dosing schedule based on control information items. The system can detect when cleaning objectives have been achieved and adjust or stop dosing accordingly. This feedback mechanism ensures that sufficient cleaning effectiveness is maintained while avoiding unnecessary consumption of energy, cleaning agents, and water by preventing over-dosing.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10955823B2Method for the dosing of cleaning agents
Publication Date: 2021.03.23 HENKEL KGAA
  • US10955823B2 patent drawing
  • US10955823B2 patent drawing
  • US10955823B2 patent drawing

AI summary

A method for the dosing of cleaning agents in cleaning machines includes the steps: receiving the control information items; wherein the control information items are dependent on an information item about a cleaning machine; determining the progress of a cleaning operation; dosing of cleaning agent depending on the received control information items and the determined progress of the cleaning operation; wherein the information item about the cleaning machine can be manually input via a user interface.