Cleaning Blade Reciprocation for Compact Developing Cartridge

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electrophotographic image forming apparatuses face challenges in reducing the size of the developing cartridge due to limitations in the design of the cleaning blade and bracket, which restricts the reduction of the cartridge height and makes it difficult to adjust the line pressure within a predetermined range, leading to potential abrasion of the photosensitive medium.

Innovation Solution

The development of a cleaning apparatus with a cleaning blade that is guided by a guide member and elastically biased by an elastic member, allowing for adjustable line pressure and reduced free length of the cleaning blade, enabling a more compact configuration and improved cleaning performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the free length of the cleaning blade is shortened to reduce the height of the developing cartridge, then the cartridge height is reduced, but the line pressure increases causing abrasion of the photosensitive medium

Engineering Contradiction:
Improveheight of developing cartridgeVSAvoidabrasion of photosensitive medium
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The cleaning blade is designed with a movable supporting body that can reciprocate linearly within the guide member, transforming the static cleaning structure into a dynamic one. This allows the blade to adjust its position and distribute pressure over time through reciprocating motion, reducing localized abrasion while maintaining effective cleaning pressure in a compact height

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the cleaning blade by introducing reciprocating motion and controlling line pressure within a specific range (15-35 g/cm²). The elastic member and spring mechanism allow dynamic adjustment of pressure parameters, enabling the system to maintain effective cleaning pressure without excessive force that would cause abrasion

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the cleaning blade and bracket are disposed in the height direction to ensure cleaning function, then cleaning performance is maintained, but the height of the developing cartridge cannot be reduced

Engineering Contradiction:
Improvecleaning functionVSAvoidheight of developing cartridge
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The invention introduces linear reciprocating motion as a new dimensional aspect to the cleaning blade's operation. Instead of relying solely on the vertical height direction for cleaning effectiveness, the blade utilizes horizontal reciprocating movement within the guide member, adding a temporal and spatial dimension to the cleaning action that compensates for the reduced height

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The supporting body is designed to move back and forth linearly within the guide member, creating a dynamic cleaning mechanism. This reciprocating motion ensures that the cleaning blade maintains effective contact with the photosensitive medium throughout its travel, preserving cleaning reliability despite the compact vertical space

Inventive Principle:
Principle #15Dynamics

3Reliability

If the line pressure of the cleaning blade is increased to improve cleaning performance, then cleaning effectiveness is improved, but the photosensitive medium is abraded

Engineering Contradiction:
Improvecleaning performanceVSAvoidabrasion of photosensitive medium
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention precisely controls the line pressure parameter within the optimal range of 15-35 g/cm² using the elastic member and spring mechanism. This parameter optimization ensures sufficient cleaning pressure while preventing excessive force that would cause abrasion, achieving the balance between cleaning effectiveness and medium protection

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dynamic reciprocating motion of the cleaning blade distributes the cleaning action over time and space. By moving back and forth, the blade reduces the cumulative pressure on any single point of the photosensitive medium, preventing abrasion while maintaining effective cleaning through continuous motion

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution minimizes abrasions of the photosensitive medium and allows for a reduced height of the developing cartridge, enhancing cleaning performance while enabling a more compact design of the image forming apparatus.

Implementation Method 1

an elastic member which elastically biases the cleaning blade toward the photosensitive medium

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7650107B2Developing apparatus and image forming apparatus having the same
Publication Date: 2010.01.19 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US7650107B2 patent drawing
  • US7650107B2 patent drawing
  • US7650107B2 patent drawing

AI summary

A developing apparatus and develops a developer with respect to a photosensitive medium, the and includes a developing cartridge which accommodates the developer therein; a cleaning blade which contacts the photosensitive medium by an end part thereof to clean the photosensitive medium, a guide member which guides the cleaning blade to linearly reciprocate, and an elastic member which elastically biases the cleaning blade toward the photosensitive medium.