Cleaning device for cleaning artificial floor areas provided with floor covering particles, especially for artificial turf

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Solution Overview

Problem

Existing cleaning devices for artificial turf are inefficient in dust removal and particle separation, leading to poor handling of dust and inadequate feedback of floor covering particles during the cleaning process.

Innovation Solution

A cleaning device with a dual negative-pressure chamber system, a cyclone filter, and a dual-screen separation device that uses a bypass duct to optimize suction and separation, allowing for effective dust removal and feedback of floor covering particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a suction device is used to remove dust particles during artificial turf cleaning, then dust removal is attempted, but the separating action is significantly affected and efficiency deteriorates

Engineering Contradiction:
Improvedust removalVSAvoidseparation efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The cleaning device is divided into functionally independent modules: a sweeping device for gathering dirt, a separation device with screens for separating floor covering particles from dirt, and a filter device with suction for dust removal. This segmentation allows each module to perform its specific function without interfering with others, resolving the contradiction between dust removal and separation efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dust removal function is extracted as a separate subsystem with its own suction device and filter, independent from the separation device. The suction device draws air through the filter device separately, while the separation device focuses solely on separating floor covering particles from dirt through screening, eliminating the negative interaction between suction and separation

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If floor covering particles are stirred up during cleaning, then dirt particles can be accessed, but floor covering particles need to be fed back onto the turf

Engineering Contradiction:
Improvecleaning actionVSAvoidfloor covering particle loss
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

A feedback device is implemented to return floor covering particles that are removed during cleaning back onto the artificial turf surface. The separation device collects floor covering particles on screens, and the feedback mechanism redistributes them uniformly across the turf, preventing particle loss and maintaining the turf's functional properties

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of discarding floor covering particles that are stirred up during cleaning, the system recovers them through the separation device's screening process and returns them to the turf via the feedback device, converting a potential loss into a recoverable resource

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device improves dust removal efficiency and ensures effective separation and feedback of floor covering particles, enhancing the overall cleaning action and reducing particle loss.

Implementation Method 1

a first negative-pressure chamber (86) and a second negative-pressure chamber (88), in which a negative pressure can be formed by the suction of the suction device (20)

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

a suction device (20) which draws air from the area of the separation device (14) through the filter device (18)

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 3

a filter device (18) for filtering dust particles

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 4

The separation device comprises a screen for separating the floor covering particles from the dirt particles

Methodology Applied
Scientific EffectScreen separation: Filter (physical)

Implementation Method 5

a cyclone filter

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS9702102B2Cleaning device for cleaning artificial floor areas provided with floor covering particles, especially for artificial turf
Publication Date: 2017.07.11 WIEDENMANN GMBH
  • US9702102B2 patent drawing
  • US9702102B2 patent drawing
  • US9702102B2 patent drawing

AI summary

A cleaning device for cleaning artificial floor coverings provided with floor covering particles, such as artificial turf, comprising a sweeping device for gathering dirt particles from the floor covering, a separation device for separating the dirt particles from floor covering particles, a floor covering particle feedback device for gathering the floor covering particles separated from the dirt particles and feeding back the floor covering particles to the floor, a filter device for filtering dust particles, and a suction device which draws air from the area of the separation device through the filter device. First and second negative-pressure chambers in which negative pressure can be formed by the suction device suction are formed above and below the separation device, respectively, in fluid communication through the separation device. The first negative-pressure chamber is in fluid communication with the suction device only via the second negative-pressure chamber.