Method and apparatus for identifying ground feature by automatic cleaning device

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Solution Overview

Problem

Existing carpet material detection methods in sweeping robots rely on costly dedicated sensors or have high false identification rates, necessitating a cost-effective solution with improved accuracy.

Innovation Solution

A method and device that utilize the rolling brush current and side brush current of an automatic cleaning device to calculate a ground identification coefficient through weighted differences, allowing accurate identification of carpet versus non-carpet surfaces without additional hardware costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical flow sensor or ultrasonic sensor is used for carpet material detection, then detection capability is improved, but cost increases

Engineering Contradiction:
Improvecarpet material detection capabilityVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces optical flow sensors or ultrasonic sensors with a current detection system that monitors motor current consumption. The carpet detection module detects carpet materials by analyzing changes in current consumed by the rolling brush motor when the brush transitions from hard floor to carpet surfaces, thereby avoiding the high cost of dedicated sensors while maintaining detection capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the existing motor and current sensing infrastructure of the sweeping robot to perform carpet detection. The same motor that drives the rolling brush also serves as the detection sensor through its current consumption characteristics, eliminating the need for separate detection hardware and reducing overall system cost

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If current-based identification method is used for carpet detection, then cost is controlled, but false identification rate increases

Engineering Contradiction:
Improvecost controlVSAvoidfalse identification rate
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the current detection into multiple components: rolling brush current detection, side brush current detection, and differential current calculation. By dividing the detection process into distinct stages and comparing multiple current signals, the system reduces false identification while maintaining cost control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback mechanisms by continuously monitoring current consumption and comparing it against threshold values. The carpet detection module uses feedback from current changes to adjust detection decisions, and the hysteresis mechanism provides feedback to prevent oscillation between detection states, thereby reducing false identification rates

Inventive Principle:
Principle #23Feedback

3Measurement precision

If rolling brush current and side brush current are both used for detection, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveground feature identification accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the existing current sensing system multi-functional by using it for both motor control and carpet detection purposes. The same current sensors that monitor motor operation are also used to detect carpet materials through current consumption patterns, thereby improving detection accuracy without adding separate detection hardware

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the control function and detection function into a single integrated system. By combining rolling brush current and side brush current measurements and processing them through a unified detection algorithm, the patent achieves improved detection accuracy while avoiding the complexity of separate independent detection systems

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces false identification rates by optimizing software based on current detection, ensuring accurate differentiation between carpet and non-carpet surfaces while maintaining cost-effectiveness.

Implementation Method 1

collecting a rolling brush current and a side brush current of the automatic cleaning device; obtaining a ground identification coefficient according to a weighted calculation of the rolling brush current and the side brush current

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS12616349B2Method and apparatus for identifying ground feature by automatic cleaning device
Publication Date: 2026.05.05 DREAM INNOVATION TECH (SUZHOU) CO LTD
  • US12616349B2 patent drawing
  • US12616349B2 patent drawing
  • US12616349B2 patent drawing

AI summary

A method and apparatus for identifying a ground feature by an automatic cleaning device. The method includes collecting a rolling-brush current and a side-brush current; performing weighted calculation according to the rolling-brush current and the side-brush current, so as to obtain a ground identification coefficient; and according to the ground identification coefficient, identifying a feature of whether the ground on which the automatic cleaning device is located is carpet or a non-carpet dielectric surface. Software optimization is carried out on the basis of current detection technology, thus reducing the false identification rate without additional cost.