Cleaning Device Scraping Member Friction Management

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Solution Overview

Problem

Existing cleaning devices for image holding bodies face increased frictional forces due to toner accumulation, which hinders efficient toner removal and can lead to reduced image quality.

Innovation Solution

A cleaning device with a scraping member that contacts the image holding body's outer surface as it moves upward, featuring a trapping member to catch falling toner and raising members that elevate trapped toner back to the scraping member's distal end, reducing frictional force buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a portion of the toner that is about to fall from the distal end of the scraping member is dammed up to form a toner accumulation, then the frictional force that is generated between the scraping member and the outer circumferential surface of the image holding body increases, but the toner of the toner accumulation may aggregate

Engineering Contradiction:
Improvefrictional forceVSAvoidtoner aggregation
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent extracts the aggregated toner from the scraping member by introducing a cleaning member that rotates in the axial direction and contacts the distal end of the scraping member. This rotating cleaning member removes the aggregated toner accumulation, preventing it from hindering the scraping function while maintaining the frictional force increase that suppresses toner fall-off.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cleaning member utilizes the rotational motion of the image holding body itself to generate cleaning action. As the image holding body rotates, it brings fresh surfaces into contact with the cleaning member, which continuously removes aggregated toner without requiring external cleaning mechanisms or additional energy input beyond the existing rotational motion.

Inventive Principle:
Principle #25Self-service

2Productivity

If the scraping member scrapes the residual toner on the outer circumferential surface by a distal end of the scraping member being in contact with, in the outer circumferential surface, a region in which image holding body moves upward from below, then the toner that has been scraped by the scraping member falls downward from the distal end of the scraping member, but the frictional force that is generated between the scraping member and the outer circumferential surface of the image holding body increases

Engineering Contradiction:
Improvetoner removal efficiencyVSAvoidfrictional force
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The cleaning member acts as an intermediary between the scraping member and the aggregated toner. It mediates the interaction by continuously removing the toner accumulation that would otherwise increase friction, allowing the scraping member to maintain effective toner removal while the cleaning member handles the friction management through its rotational cleaning action.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the increase in frictional force between the scraping member and the image holding body, ensuring efficient toner removal and maintaining image quality by preventing toner aggregation.

Implementation Method 1

at least one raising member that raises up toner trapped in the trapping member, toward the distal end of the scraping member

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20240103424A1Cleaning device, image holding body unit, and image forming apparatus
Publication Date: 2024.03.28 FUJIFILM BUSINESS INNOVATION CORP
  • US20240103424A1 patent drawing
  • US20240103424A1 patent drawing
  • US20240103424A1 patent drawing

AI summary

A cleaning device, for cleaning an image holding body that rotates while holding a toner image on an outer circumferential surface of the image holding body, includes: a scraping member that scrapes toner sticking to the outer circumferential surface of the image holding body in a rotating state by a distal end of the scraping member being in contact with, in the outer circumferential surface, in a region in which the image holding body moves upward from below; a trapping member in which toner scraped from the outer circumferential surface to fall is trapped; and at least one raising member that raises up toner trapped in the trapping member, toward the distal end of the scraping member.