Cleaning Energy Storage Buffer for Peak Power Reduction

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Solution Overview

Problem

Existing cleaning devices consume high maximum electrical power, leading to increased installation and contractual costs, as well as environmental concerns, despite some energy-saving concepts, which still result in significant power consumption when all loads are activated simultaneously.

Innovation Solution

A cleaning device with an energy store that temporarily stores electrical energy received via an electrical connection and supplies it to electrical loads, allowing for selective switching between energy store and direct electrical connection supply, optimizing power usage by varying the energy ratio based on operating states and reducing peak power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If all electrical loads are activated simultaneously to meet cleaning requirements, then cleaning performance is improved, but maximum electrical power consumption increases

Engineering Contradiction:
Improvecleaning performanceVSAvoidmaximum electrical power consumption
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The energy store is charged in advance during periods of low power demand (standby mode, night hours, or when cleaning chamber is empty) so that electrical energy is available when all loads need to operate simultaneously during cleaning operations, eliminating the need to increase maximum power consumption from the electrical connection

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The energy store acts as an intermediary between the electrical connection and the electrical loads, decoupling the instantaneous power demand from the maximum power supply requirement. It absorbs excess energy when demand is low and releases it when demand peaks, allowing full load operation without increasing maximum electrical power consumption

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If maximum electrical power is increased to supply all loads simultaneously, then power availability to loads is improved, but installation costs and contractual costs increase

Engineering Contradiction:
Improvepower availability to loadsVSAvoidinstallation and contractual costs
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

By charging the energy store in advance during low-demand periods, the system ensures sufficient power is stored to meet peak demands without requiring expensive upgrades to electrical infrastructure or increased contractual power agreements

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The energy store serves as a buffer that allows the cleaning device to operate with a lower-rated electrical connection than would otherwise be required, directly reducing installation costs for electrical infrastructure and contractual costs for power supply agreements

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If energy is stored temporarily to reduce peak power consumption, then maximum electrical power consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvemaximum electrical power consumptionVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The energy store is integrated into the existing electrical system architecture as a straightforward energy buffer component, connected between the electrical connection and the loads. This modular integration adds minimal complexity while achieving significant peak power reduction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The controller automatically manages the charging and discharging of the energy store based on operational state, power availability, and load requirements, eliminating the need for complex external control systems or user intervention

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces maximum electrical power consumption by up to 20% compared to devices without an energy store, allowing for increased power supply to loads without increasing total electrical power received, enhancing operational efficiency and reducing environmental impact.

Implementation Method 1

the cleaning device has at least one energy store, wherein the cleaning device is designed to receive electrical energy via the electrical connection and to temporarily store said electrical energy in the energy store

Methodology Applied
Scientific EffectEnergy storage: Accumulator (energy)

Data Source

PatentUS10238265B2Cleaning device having an energy store
Publication Date: 2019.03.26 MEIKO MASCHINENBAU GMBH & CO KG
  • US10238265B2 patent drawing
  • US10238265B2 patent drawing
  • US10238265B2 patent drawing

AI summary

This disclosure proposes a cleaning device for cleaning items to be cleaned. The cleaning device has at least one fluid device for applying at least one cleaning fluid to the items to be cleaned. The cleaning device has at least one electrical load. The cleaning device further has at least one electrical connection for supplying electrical energy to the cleaning device. The cleaning device further has at least one energy store. The cleaning device is designed to receive electrical energy via the electrical connection and to temporarily store said electrical energy in the energy store. The cleaning device is further designed to supply electrical energy from the energy store to the at least one electrical load.