Cleaning Holder Segmentation for Easy Guide Rail Detachment

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Solution Overview

Problem

Existing electro-photographic image forming apparatuses face challenges in maintaining the cleanliness of transmissive members, leading to potential contamination and reduced image quality due to the difficulty in easily replacing and detaching the cleaning members from guide rails.

Innovation Solution

The design incorporates a holding member that integrally holds cleaning members, with a moving unit and guide portions allowing for easy longitudinal movement and detachment of the cleaning holders from guide rails, enhancing the exchangeability and cleaning efficiency of the transmissive members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleaning member is held by a cleaning holder that is fixed to a wire and moves along a guide rail, then the cleaning member can clean the transmissive member, but the cleaning holder becomes difficult to detach from the guide rail after long-term use

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidexchangeability of cleaning member
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cleaning holder is divided into a holder body and a detachable engaging portion. The engaging portion can be separated from the guide rail by moving it in the longitudinal direction, allowing easy detachment and replacement of the cleaning member without affecting the overall cleaning function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The engaging portion is designed to transition between engaged and disengaged states. When moved in the longitudinal direction, it disengages from the guide rail, providing dynamic adaptability for both stable cleaning operation and easy replacement.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the cleaning member is pressed against the transmissive member to remove foreign matters, then cleaning effectiveness is improved, but the cleaning member itself becomes contaminated over time

Engineering Contradiction:
Improveimage qualityVSAvoidcontamination of cleaning member
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The cleaning member is designed to be periodically replaced. When contaminated, the entire cleaning holder with the cleaning member can be easily detached from the guide rail and replaced with a new one, ensuring continuous cleaning effectiveness without accumulating contamination.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The cleaning member is extracted as a replaceable component from the cleaning holder system. This allows the contaminated cleaning member to be removed and replaced independently, maintaining the cleanliness of the transmissive member while managing the contamination of the cleaning member.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If the cleaning holder is engaged with the guide rail for stable movement, then cleaning stability is improved, but the detachment and replacement process becomes complex

Engineering Contradiction:
Improvecleaning holder stabilityVSAvoiddetachment mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The cleaning holder is segmented into a stable holder body that remains engaged with the guide rail during cleaning, and a detachable engaging portion that can be easily separated. This segmentation maintains stability during operation while simplifying the replacement process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The engaging portion provides dynamic engagement and disengagement capability. It maintains stable connection during cleaning operations but can be easily detached by moving in the longitudinal direction, reducing the complexity of the overall detachment mechanism.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the exchangeability and cleaning efficiency of the transmissive members, reducing contamination and maintaining image quality by facilitating easy replacement and detachment of cleaning members, thus addressing the limitations of existing systems.

Implementation Method 1

a rotary polygon mirror configured to deflect a first laser beam and a second laser beam such that the first laser beam scans the first photosensitive body and second laser beam scans the second photosensitive body

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first transmissive member through which the first laser beam transmits, the first transmissive member being configured to close the first opening portion; a second transmissive member through which the second laser beam transmits

Methodology Applied
Scientific EffectLight transmission:

Data Source

PatentUS10908527B2Image forming apparatus
Publication Date: 2021.02.02 CANON KK
  • US10908527B2 patent drawing
  • US10908527B2 patent drawing
  • US10908527B2 patent drawing

AI summary

Disclosed is an image forming apparatus, including an optical scanning device,wherein the optical scanning device includes:a holding member configured to integrally hold a first cleaning member and a second cleaning member;a first guide member configured to guide a movement of the holding member;a second guide member configured to guide a movement of the holding member;a first groove portion;a second groove portion, andwherein when the holding member moves from end portions of the first guide portion and the second guide portion to an opposite side with respect to a central portion side and a first engaging portion and a second engaging portion of the holding member respectively pass in the first groove portion and the second groove portion, engagements of the first engaging portion and the second engaging portion with the first guide portion and the second guide portion are released.