Integrated Cleaning Mechanism for Image Capturing Unit in Medium Stacking Devices

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Solution Overview

Problem

The existing medium stacking devices impose a large operation burden on users as they require separate cleaning operations for the image capturing unit, which is not integrated with the movement of the device, leading to inefficiencies and increased user effort.

Innovation Solution

A medium stacking device with a cleaning unit that cleans the image capturing unit in conjunction with the movement of the device's moving unit, specifically the stacking unit, during its pull-out and insertion operations, thereby reducing the user's operational burden and improving cleaning frequency and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate cleaning operation is required for the image capturing unit, then the cleaning function can be performed, but the operation burden on the user increases

Engineering Contradiction:
Improvecleaning functionVSAvoidoperation burden
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the cleaning unit with the moving unit (stacking unit) so that both functions are integrated into a single operational mechanism. The cleaning unit is positioned to clean the image capturing unit when the stacking unit is pulled out or inserted, eliminating the need for separate cleaning operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The moving unit (stacking unit) is designed to serve multiple functions: it both moves the stacking tray for medium replenishment and simultaneously performs cleaning of the image capturing unit. This multi-functionality reduces the number of separate operations the user must perform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If the cleaning unit operates independently from the moving unit, then the cleaning mechanism can be simplified, but the cleaning frequency decreases

Engineering Contradiction:
Improvecleaning mechanismVSAvoidcleaning frequency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The cleaning action is performed automatically during the necessary movement operations (pulling out or inserting the stacking unit), so cleaning occurs proactively before contamination affects image quality, rather than requiring separate scheduled cleaning intervals.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cleaning function is continuously integrated with the moving unit's operation, ensuring that cleaning occurs whenever the stacking unit is moved. This continuous integration ensures frequent cleaning without requiring additional dedicated cleaning cycles.

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If the cleaning unit is integrated with the moving unit, then the operation burden is reduced, but the device complexity increases

Engineering Contradiction:
Improveoperation burdenVSAvoiddevice structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cleaning unit is merged with the moving unit by positioning the cleaning unit on the moving unit and configuring it to clean the image capturing unit during the movement operation. This integration shares mechanical structures and control systems, reducing overall device complexity despite the added functionality.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integrated cleaning mechanism reduces the user's operational burden, enhances cleaning frequency, and improves cleaning performance by synchronizing the cleaning process with the device's movement, ensuring effective maintenance without hindering image capture operations.

Implementation Method 1

a supply unit configured to supply air to a plurality of stacked recording media from an edge side of the recording media to make the recording media float and separated

Methodology Applied
Scientific EffectAir flow:

Data Source

PatentUS20250100824A1Medium stacking device and image forming apparatus
Publication Date: 2025.03.27 FUJIFILM BUSINESS INNOVATION CORP
  • US20250100824A1 patent drawing
  • US20250100824A1 patent drawing
  • US20250100824A1 patent drawing

AI summary

A medium stacking device includes a supply unit configured to supply air to a plurality of stacked recording media from an edge side of the recording media to make the recording media float and separated, an image capturing unit configured to capture an image of the plurality of recording media to which air is supplied by the supply unit from the edge side, a moving unit configured to move in response to a moving operation by a user, and a cleaning unit configured to clean the image capturing unit in conjunction with the movement of the moving unit.