Cleaning Implement Continuous Bonding for High-Speed Production
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Solution Overview
Problem
The existing method for manufacturing cleaning tools with cleaning sheets and holders faces challenges in achieving high-speed production due to the need for a temporary stop during the bonding process of superposed materials.
Innovation Solution
A method and device that continuously convey band-like elements to a bonding device with a drum roller and bonding section, forming bonded regions without stopping, allowing for high-speed production by using multiple bonding sections and configurations such as overlapping or non-overlapping bonded regions with varying areas.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a temporary stop is introduced during the bonding process of superposed materials, then bonding quality is improved, but production speed deteriorates
Solution Approach 1:
The patent implements continuous conveyance of superposed materials through the bonding device without temporary stops. The bonding device processes materials in a continuous flow, eliminating idle time while maintaining bonding quality through optimized bonding parameters and multiple bonding sections that work in parallel or sequence.
Solution Approach 2:
The bonding device is divided into multiple bonding sections, each capable of forming bonded regions independently. This segmentation allows different sections to process different portions of the superposed materials simultaneously, maintaining continuous production while ensuring adequate bonding at each section.
2Reliability
If multiple bonding sections are used to form bonded regions, then bonding reliability is improved, but device complexity increases
Solution Approach 1:
Multiple bonding sections share common structural components, control systems, and material handling mechanisms. Each bonding section performs the same bonding function but on different portions of the material, allowing the system to achieve enhanced reliability through redundancy while minimizing complexity through component sharing and standardization.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables efficient and high-speed manufacturing of cleaning tools by eliminating the need for temporary stops and providing flexibility in bonding patterns, leading to a more rational construction technique.
Implementation Method 1
a bonding device having a drum roller and a bonding section... forming a bonded region in a prescribed region of the superposed band-like elements by the bonding device
Data Source
AI summary
To provide a more logical construction technique relating to a production method and a production apparatus for a cleaning implement. Provided are a production method and a production apparatus for a cleaning implement having a cleaning sheet and a holder, the method including: a step of supplying a plurality of strip elements; a step of superimposing the plurality of strip elements; a step of supplying the superimposed strip elements to a bonding apparatus having a drum roll and a bonding process section; and a step of forming bonded zones in predetermined zones of the superimposed strip elements by the bonding apparatus.