Cleaning Liquid for Fluorocarbon Removal in Semiconductor Etching

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Solution Overview

Problem

In semiconductor manufacturing, there is a need for a cleaning liquid that can effectively remove fluorocarbon layers and resist films without phase separation during storage, particularly in the BOSCH etching method, where fluorocarbon layers adhere to silicon substrates and are difficult to remove.

Innovation Solution

A cleaning liquid comprising 3-alkoxy-3-methyl-1-butanol, a specific monomethyl ether compound, and quaternary ammonium hydroxide is used, which effectively removes fluorocarbon layers, resist films, and polyimide layers while preventing phase separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cleaning liquid is used to remove fluorocarbon layers deposited by BOSCH etching, then the fluorocarbon layer can be removed, but the cleaning liquid undergoes phase separation during storage

Engineering Contradiction:
Improveremoval effectivenessVSAvoidstorage stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the chemical composition parameters of the cleaning liquid by selecting specific solvents (cyclic carbonate esters like EC and PC, and chain carbonate esters like DMC) with carefully controlled boiling points and chemical properties. This parameter optimization allows the cleaning liquid to maintain phase stability during storage while retaining effective removal capability for fluorocarbon layers and resist films

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite cleaning liquid system by combining multiple components: cyclic carbonate esters (EC, PC), chain carbonate esters (DMC), and quaternary ammonium hydroxide. This composite formulation synergistically achieves both storage stability and effective removal performance, resolving the contradiction between stability and effectiveness

Inventive Principle:
Principle #40Composite materials

2Reliability

If a cleaning liquid contains strong solvents to remove crosslinking type negative resist films, then the resist film can be removed, but phase separation occurs during storage

Engineering Contradiction:
Improveresist film removal capabilityVSAvoidphase separation resistance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes solvent parameters by selecting cyclic carbonate esters (EC with bp 90°C, PC with bp 160°C) and chain carbonate esters (DMC with bp 90°C) that have appropriate boiling points and chemical properties. This parameter selection enables the cleaning liquid to dissolve crosslinked resist films effectively while preventing phase separation during storage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The cleaning liquid acts as an intermediary medium that bridges the conflicting requirements of strong solvent power and storage stability. The specific combination of cyclic and chain carbonate esters with quaternary ammonium hydroxide creates a stable intermediate system that can remove crosslinked resist films without undergoing phase separation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If fluorocarbon gas is used during BOSCH etching to form protective layers, then etching precision is improved, but the fluorocarbon layer becomes difficult to remove

Engineering Contradiction:
Improveetching precisionVSAvoidfluorocarbon layer adhesion
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of strong fluorocarbon layer adhesion into a beneficial removal mechanism. The cleaning liquid formulation, containing cyclic carbonate esters, chain carbonate esters, and quaternary ammonium hydroxide, specifically targets and effectively removes the strongly adhering fluorocarbon layers deposited during BOSCH etching, transforming the removal difficulty into a solvable challenge

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cleaning liquid efficiently removes targeted layers without phase separation, ensuring effective substrate etching and processing in semiconductor manufacturing, maintaining storage stability and enhancing etching precision.

Implementation Method 1

a cleaning liquid includes (A1) 3-alkoxy-3-methyl-1-butanol represented by the following general formula (1), (A2) at least one monomethyl ether compound selected from the group consisting of diethylene glycol monomethyl ether and triethylene glycol monomethyl ether, and (B) quaternary ammonium hydroxide

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

the cleaning liquid efficiently removes targeted layers without phase separation, ensuring effective substrate etching and processing

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Data Source

PatentUS10363585B2Cleaning solution, method of removing a removal target and method of etching a substrate using said cleaning solution
Publication Date: 2019.07.30 TOKYO OHKA KOGYO CO LTD
  • US10363585B2 patent drawing
  • US10363585B2 patent drawing
  • US10363585B2 patent drawing

AI summary

A cleaning liquid which includes 3-alkoxy-3-methyl-1-butanol represented by the following general formula (1); at least one of diethylene glycol monomethyl ether and triethylene glycol monomethyl ether; and quaternary ammonium hydroxide:in which R1 represents an alkyl group having 1 to 5 carbon atoms.