Cleaning Machine Block-Based Path Planning for Dried Stain Removal

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Solution Overview

Problem

Existing cleaning robots are ineffective in thoroughly cleaning dried stains such as coffee, water, or ink due to their path planning methods, which do not account for the need to soften and remove such stains effectively.

Innovation Solution

A cleaning machine equipped with a liquid spraying module and a control system that divides the cleaning process into two stages: a first stage where a cleaning liquid is sprayed to soften stains, and a second stage where the stains are removed, using a combination of liquid spraying and wiping mechanisms, with virtual walls used to navigate between blocks for efficient path planning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single-pass cleaning method is used, then the cleaning process is simple and fast, but dried stains such as coffee, water, oil or ink cannot be effectively removed

Engineering Contradiction:
Improvecleaning speedVSAvoidcleaning effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The cleaning process is divided into multiple passes: a first cleaning pass that sprays cleaning liquid to soften stains, and a second cleaning pass that removes the softened stains. This segmentation allows each pass to have a specialized function, improving overall cleaning effectiveness for difficult stains while maintaining reasonable productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first cleaning pass performs preliminary action by spraying cleaning liquid onto dried stains to soften them before the second cleaning pass removes them. This preliminary softening action is essential for effectively removing stubborn stains like dried coffee, water, oil or ink

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the cleaning machine returns to the same location quickly, then productivity is high, but the cleaning liquid may evaporate before the second cleaning can be effective

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidliquid evaporation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system dynamically adjusts the interval period based on the cleaning liquid's evaporation characteristics. The controller manages the timing to ensure the cleaning liquid remains effective on the surface long enough for the second cleaning pass to be performed, optimizing both productivity and cleaning effectiveness

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the cleaning liquid's evaporation rate to determine the optimal interval period between cleaning passes. This ensures the machine returns to the same location at the right time when the liquid is still effective but has had sufficient time to soften stains

Inventive Principle:
Principle #23Feedback

3Device complexity

If the cleaning machine cleans the entire room in one continuous path, then the path planning is simple, but the cleaning liquid evaporates before completing the cleaning of stained areas

Engineering Contradiction:
Improvepath planning complexityVSAvoidcleaning completion
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The cleaning path is segmented into blocks with virtual walls, allowing the machine to complete cleaning of one block (including both cleaning passes) before moving to the next. This ensures the cleaning liquid remains effective throughout the cleaning process while maintaining organized and manageable path planning

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Virtual walls are introduced as an intermediary concept to divide the cleaning area into blocks. These virtual boundaries help the controller manage the cleaning process by ensuring the machine completes the two-stage cleaning process within each block before proceeding, preventing liquid evaporation issues while maintaining systematic path planning

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The machine effectively softens and removes dried stains, footprints, and fine particles by ensuring the cleaning liquid remains effective between stages, simplifying path planning and improving cleaning efficiency across the surface.

Implementation Method 1

an interval period between the first cleaning and the second cleaning at a same location in the current block is set as a time within which the second cleaning can be performed before the cleaning liquid has not completely evaporated

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11565413B2Cleaning machine and path planning method of the cleaning machine
Publication Date: 2023.01.31 HOBOT TECH INC
  • US11565413B2 patent drawing
  • US11565413B2 patent drawing
  • US11565413B2 patent drawing

AI summary

A cleaning machine and a path planning method of the cleaning machine are provided. According to one embodiment of the invention, a cleaning machine for cleaning a surface is provided. The cleaning machine includes a sensing module and a control system. The sensing module senses an environment of the cleaning machine to obtain map data. The control system divides the map data into multiple blocks, and controls the cleaning machine to perform a first cleaning process and a second cleaning process in a current block of the blocks, and then controls the cleaning machine to move to a next block of the blocks.