Cleaning robot and controlling method thereof

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Solution Overview

Problem

Conventional cleaning robots struggle to effectively clean corners and perimeters due to their circular design, often getting tangled with wires or hair, and face clogging issues in the dust collection path, which affects their performance and suction efficiency.

Innovation Solution

A cleaning robot equipped with an obstacle sensor and controller that adjusts speed and direction to minimize collision impact, aligns its outline with obstacles for thorough cleaning, and includes a contact sensor to manage dust collection path loads, ensuring efficient dust removal and preventing clogging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleaning robot travels at normal speed, then cleaning efficiency is maintained, but collision impact with obstacles increases causing damage and reduced reliability

Engineering Contradiction:
Improvecollision impact minimizationVSAvoidcleaning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The obstacle sensor detects obstacles before the robot reaches them, and the controller pre-reduces driving speed when an obstacle is detected within the reference distance. This preliminary speed reduction before collision minimizes impact force while maintaining normal cleaning speed for the majority of operation time, thus resolving the contradiction between reliability and productivity

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the cleaning robot uses a circular main body design, then direction changes are easy, but corner and perimeter cleaning effectiveness deteriorates

Engineering Contradiction:
Improvedirection change capabilityVSAvoidcorner cleaning effectiveness
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The cleaning robot introduces asymmetric elements by adding side brushes that protrude from the circular main body. The side brushes extend beyond the circular轮廓 to sweep dust in corner areas, creating an asymmetric cleaning profile that maintains the circular body's maneuverability while improving corner cleaning effectiveness

Inventive Principle:
Principle #4Asymmetry

3Productivity

If the side brush rotates to sweep dust, then perimeter cleaning improves, but tangling with wires and hair increases causing failure

Engineering Contradiction:
Improveperimeter cleaning effectivenessVSAvoidoperational continuity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the dust sweeping function from the rotating side brush and implements it through the robot's forward motion combined with fixed or minimally rotating side brushes. By removing the high-speed rotation mechanism that causes tangling, the system maintains perimeter cleaning capability through the robot's movement while eliminating the reliability issue of wire and hair entanglement

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If the robot collects dust in the dust collecting unit, then dust removal function is achieved, but clogging in the flow path increases applying load to the robot

Engineering Contradiction:
Improvedust collection capabilityVSAvoidflow path畅通性
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The load sensor detects when the suction motor experiences excessive load indicating potential clogging. The controller receives this feedback and responds by reducing driving speed or adjusting suction power, preventing severe clogging while maintaining effective dust collection. This feedback mechanism balances dust collection productivity with flow path reliability

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11871891B2Cleaning robot and controlling method thereof
Publication Date: 2024.01.16 SAMSUNG ELECTRONICS CO LTD
  • US11871891B2 patent drawing
  • US11871891B2 patent drawing
  • US11871891B2 patent drawing

AI summary

Disclosed is a cleaning robot including: a driving unit configured to move the cleaning robot; an obstacle sensor configured to sense an obstacle; and a controller configured to reduce, if a distance between the cleaning robot and the obstacle is shorter than or equal to a reference distance, a driving speed of the cleaning robot so that the driving speed of the cleaning robot is lower than a shock absorbing speed when the cleaning robot contacts the obstacle.