Cleaning Sheet Brush Layout for Uniform Fiber Dust Pickup

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Solution Overview

Problem

The existing cleaning tools with zigzag transverse ends result in fibers of varying lengths, leading to poor cleaning effectiveness, particularly in areas with shorter fiber lengths.

Innovation Solution

A cleaning tool with a cleaning sheet and holder, featuring a brush part composed of fibers of uniform length, including a first and second brush region, where the second brush region is longer and protrudes, enhancing cleaning efficiency by ensuring consistent fiber length and orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the cleaning article has zigzag transverse ends, then the fiber layer has various lengths in the transverse direction, but the cleaning effect deteriorates in parts with short fiber lengths

Engineering Contradiction:
Improvetransverse end shapeVSAvoidcleaning effect
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The invention applies local quality by creating a brush part with spatially varying fiber lengths. The fiber assembly includes a first region with shorter fibers and a second region with longer fibers that protrude beyond the first region. This local differentiation allows different areas of the cleaning article to have optimized fiber lengths for their specific cleaning needs, resolving the contradiction between shape design and cleaning effectiveness.

Inventive Principle:
Principle #3Local quality

2Reliability

If fibers have uniform length and orientation, then cleaning effectiveness improves, but manufacturing complexity increases

Engineering Contradiction:
Improvecleaning effectVSAvoidfiber assembly manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention applies segmentation by dividing the fiber assembly into distinct regions with different fiber length characteristics. The brush part is segmented into a first region and a second region, where the second region contains longer fibers that protrude. This segmentation allows for controlled manufacturing processes that can create different fiber length zones while maintaining overall uniformity within each zone, balancing cleaning effectiveness with manufacturing feasibility.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10646095B2Cleaning tool
Publication Date: 2020.05.12 UNI CHARM CORP
  • US10646095B2 patent drawing
  • US10646095B2 patent drawing
  • US10646095B2 patent drawing

AI summary

To provide a cleaning tool exhibiting excellent cleaning effectiveness. The present invention relates to a cleaning tool comprising a cleaning sheet, and a holding tool for holding said cleaning sheet. The cleaning sheet is provided with: a brush part capable of cleaning an object to be cleaned; a base part; and insertion parts for the holding tool. The brush part is configured from a fiber, and is provided with first brush regions and second brush regions. The second brush regions are provided with protruded regions configured so as to be longer than the first brush regions.