Cleaning Sheet with Bent-Region Base for Open Grip Insertion

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Solution Overview

Problem

The existing cleaning tools with grip insertion parts formed by grip attaching sheets are not user-friendly due to the closure of the insertion opening when the sheets are in close contact, making it difficult for users to attach the grip.

Innovation Solution

A method of manufacturing a cleaning tool with a cleaning sheet and holder, involving stretching fibers, bonding them to a base, and forming a bent region by releasing tension to create an open insertion opening, ensuring the grip can be easily attached.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If grip attaching sheets are in close contact with each other, then the structure is compact and secure, but the insertion opening is closed making it difficult for users to attach the grip

Engineering Contradiction:
Improvesecure attachmentVSAvoidease of grip attachment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The grip attaching sheets are designed with elastic deformation capability, allowing them to dynamically change from a closed state during storage to an open state during attachment. The sheets can be elastically deformed to open the insertion opening when the grip is being attached, and then automatically return to the closed secure state after attachment, providing both ease of operation and reliable attachment.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the insertion opening is kept open for easy grip attachment, then user-friendliness is improved, but the grip attaching sheets cannot provide secure holding

Engineering Contradiction:
Improveease of grip attachmentVSAvoidsecure holding
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The grip attaching sheets utilize elastic deformation to create a dynamic structure that can open for attachment and close for secure holding. When the grip is being attached, the sheets are elastically deformed to open the insertion opening. After attachment, the elastic force causes the sheets to return to their original closed state, providing secure holding while maintaining ease of attachment.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If grip attaching sheets are designed to close tightly, then structural integrity is maintained, but the insertion opening becomes inaccessible for users

Engineering Contradiction:
Improvestructural integrityVSAvoidaccessibility of insertion opening
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The grip attaching sheets are designed with elastic properties that allow them to temporarily open the insertion opening when needed for attachment, while maintaining structural integrity in the closed state. The elastic deformation enables the sheets to open during the attachment process and then automatically close to maintain structural integrity, providing both accessibility and stability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates user-friendly attachment of the holder to the cleaning element by maintaining an open insertion opening, enhancing the usability of the cleaning tool.

Implementation Method 1

stretching at least part of fibers forming the first fiber assembly by applying a prescribed tension at least to the first fiber assembly

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

bonding the stretched first fiber assembly to the base

Methodology Applied
Scientific EffectBonding: Adhesive

Implementation Method 3

forming a bent region in the base by releasing the application of tension from the first fiber assembly and thereby shrinking the fibers stretched by the tension

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Data Source

PatentUS9826875B2Cleaning tool
Publication Date: 2017.11.28 UNI CHARM CORP
  • US9826875B2 patent drawing
  • US9826875B2 patent drawing
  • US9826875B2 patent drawing

AI summary

To provide a production method for a cleaning tool and a cleaning body with which the attachment of a holding tool to the cleaning body is facilitated. Provided is a production method for a cleaning tool provided with a cleaning sheet, and a holding tool for holding the cleaning sheet. The cleaning sheet is provided with: a base part; and a first fiber assembly which is bonded to the base part. The production process includes a step in which tensile force imparted to the first fiber assembly is released, and fibers in a state of having been stretched by the tensile force are shrunk to form bent regions in the base part.