Cleanroom Safety System Using RFID and Face Recognition

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Solution Overview

Problem

Current clean room safety monitoring systems face challenges in increasing identification accuracy without incurring excessive costs, necessitating an improvement in personnel identification methods.

Innovation Solution

A safety system incorporating cleanroom garments with RFID tags, face recognition devices at entrances and exits, and RFID readers beside machines, which links personnel with their usage authority and utilizes KVM network power interrupters to control display screen signals based on RFID tag validation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If face recognition devices are used for personnel identification, then identification can be performed at entrances and exits, but identification accuracy and speed are insufficient compared to RFID technology

Engineering Contradiction:
Improveidentification accuracyVSAvoididentification speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The identification process is segmented into two stages: face recognition at entrances/exits for initial verification, and RFID tag reading at machines for operational authorization. This segmentation allows each method to be optimized for its specific function, with RFID providing fast accurate identification at point-of-use while face recognition handles access control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

RFID tags embedded in cleanroom garments serve as intermediaries between personnel and the safety monitoring system. These tags enable automatic identification and authorization verification at machines without requiring direct interaction with face recognition systems, thereby improving both speed and accuracy of identification.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple safety monitoring devices are deployed throughout the clean room, then personnel identification accuracy improves, but system cost increases excessively

Engineering Contradiction:
Improvepersonnel identification correctnessVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The RFID tags embedded in cleanroom garments serve multiple functions: personnel identification, authorization verification, and safety monitoring. This multi-functionality eliminates the need for separate identification devices throughout the clean room, as the same RFID tags used for access control also enable machine-specific authorization, thereby reducing overall system cost while maintaining high identification accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If RFID tags are embedded in cleanroom garments for automatic identification, then identification speed and accuracy improve, but additional cost is incurred for RFID infrastructure

Engineering Contradiction:
Improveidentification speedVSAvoidRFID infrastructure cost
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The RFID identification system is merged with the existing cleanroom garment infrastructure. Rather than requiring separate identification devices or accessories, the RFID tags are integrated directly into the garments that personnel must wear anyway. This merging approach leverages existing infrastructure investment while adding identification capability, reducing the net cost increase compared to implementing a completely separate identification system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety in clean rooms with higher accuracy and lower costs by leveraging RFID technology for faster and more accurate identification, reducing unnecessary expenses while maintaining effective monitoring.

Implementation Method 1

a plurality of RFID (radio frequency identification) tags, a face recognition device arranged at an entrance of the cleanroom, and a first RFID reader arranged beside at least one machine in the cleanroom

Methodology Applied
Scientific EffectRFID (radio frequency identification): Electromagnetic Induction

Data Source

PatentUS11494475B2Safety system for cleanroom and operation method thereof
Publication Date: 2022.11.08 UNITED SEMICONDUCTOR (XIAMEN) CO LTD
  • US11494475B2 patent drawing
  • US11494475B2 patent drawing
  • US11494475B2 patent drawing

AI summary

The invention provides a safety system for a cleanroom, which comprises a cleanroom garment provided with a plurality of RFID (radio frequency identification) tags, a face recognition device arranged at an entrance of the cleanroom, and a first RFID reader arranged beside at least one machine in the cleanroom, wherein the first RFID reader is used for identifying the RFID tags on the cleanroom garment, and a KVM network power interrupter connected to a display screen of the machine.