Climate-control system with sensible and latent cooling

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Solution Overview

Problem

Conventional vapor-compression systems struggle to provide efficient and customized sensible and latent cooling across a wide range of outdoor weather conditions, often leading to over-cooling and inefficient humidity management.

Innovation Solution

A climate-control system incorporating a vapor-compression circuit and an air handler assembly with a movable valve that controls airflow paths through an air-to-air heat exchanger, allowing independent modulation of sensible and latent cooling based on humidity data from a humidistat, ensuring optimal comfort and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional vapor-compression systems are used to cool a space and reduce humidity, then cooling and dehumidification are achieved, but the system cannot provide customized sensible and latent cooling over a wide range of outdoor weather conditions

Engineering Contradiction:
Improvecustomized sensible and latent cooling capabilityVSAvoidperformance consistency across weather conditions
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system divides the cooling function into two independent pathways: a first airflow path through the evaporator for latent cooling (dehumidification), and a second airflow path bypassing the evaporator for sensible cooling. This segmentation allows independent control of humidity removal and temperature reduction, enabling customized cooling strategies adapted to different weather conditions without compromising system reliability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If conventional systems cool a space and reduce humidity, then both cooling and dehumidification are provided, but the system often leads to over-cooling and inefficient humidity management

Engineering Contradiction:
Improvehumidity management efficiencyVSAvoidenergy consumption from over-cooling
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system employs a movable valve that dynamically switches between two airflow paths based on real-time humidity conditions. When dehumidification is needed, the valve directs air through the evaporator; when only sensible cooling is required, the valve bypasses the evaporator. This dynamic adaptation prevents over-cooling by matching the cooling strategy to actual humidity levels, improving operational efficiency and reducing energy waste.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameter of the airflow path based on humidity conditions. By switching the valve position, the system alters which airflow path is active (through evaporator or bypassing evaporator), thereby adjusting the cooling mode between latent and sensible cooling to match humidity management requirements and avoid energy-consuming over-cooling.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a movable valve with multiple airflow paths is added to enable customized cooling, then sensible and latent cooling can be modulated independently, but device complexity increases

Engineering Contradiction:
Improveindependent modulation of sensible and latent coolingVSAvoidairflow device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The movable valve serves multiple functions: it directs airflow through the evaporator for dehumidification, bypasses the evaporator for sensible cooling, and can potentially mix both paths for combined cooling. This multi-functionality allows the single valve component to provide independent modulation of sensible and latent cooling without requiring multiple separate control mechanisms, thereby limiting the increase in device complexity while maintaining high adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively modulates cooling to reduce humidity without over-cooling, providing customized and efficient sensible and latent cooling, enhancing comfort and reducing energy consumption.

Implementation Method 1

Air flowing through the first heat-exchanger duct may be in a heat-transfer relationship with air flowing through the second heat-exchanger duct

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

The compressor is configured to circulate a working fluid through the vapor-compression circuit

Methodology Applied
Scientific EffectVapor-compression cooling: Phase Change

Implementation Method 3

The outdoor heat exchanger is in fluid communication with the compressor. The expansion device is in fluid communication with the outdoor heat exchanger. The indoor heat exchanger includes a conduit that is in fluid communication with the expansion device

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP4653775A1Climate-control system with sensible and latent cooling
Publication Date: 2025.11.26 COPELAND LP
  • EP4653775A1 patent drawingFigure 1
  • EP4653775A1 patent drawingFigure 2~3
  • EP4653775A1 patent drawingFigure 4~5

AI summary

A climate-control system may include a vapor-compression circuit and an air handler assembly. The vapor-compression circuit may include a compressor, an outdoor heat exchanger, an expansion device, and an indoor heat exchanger. The indoor heat exchanger includes a conduit that is in fluid communication with the expansion device. The air handler assembly forces air across the conduit of the indoor heat exchanger. The air handler assembly may include an airflow device having a valve and an air-to-air heat exchanger. The air-to-air heat exchanger may include a first heat-exchanger duct and a second heat-exchanger duct. Air flowing through the first heat-exchanger duct may be in a heat-transfer relationship with air flowing through the second heat-exchanger duct. The airflow device may define a first airflow path and a second airflow path. The first airflow path may include the first heat-exchanger duct. The second airflow path may bypass the first heat-exchanger duct.