Ligation Clip Applier Tab Assembly for Secure Retention

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Solution Overview

Problem

Multi-fire ligation clip appliers face issues with ligation clips falling or becoming disengaged from the end effector due to inadequate support, leading to improper application on tissue during surgical procedures.

Innovation Solution

The design includes an elongated shaft assembly with a movable tab assembly and flexible finger assembly that axially moves to load and secure clips between the first and second jaw members, ensuring proper positioning and clamping of ligation clips within the end effector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple clip holding structure is used in multi-fire ligation clip appliers, then the device complexity is reduced, but the clips may fall or become disengaged from the end effector, compromising reliability

Engineering Contradiction:
Improvestructure complexityVSAvoidclip securement
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The tab assembly is nested within the elongated shaft assembly, with tabs positioned inside the shaft to engage clips sequentially. This nested configuration provides reliable clip retention while maintaining a compact overall structure, resolving the contradiction between simplicity and reliability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The tab assembly acts as an intermediary mechanism between the clip supply and the end effector jaws. The tabs transfer and control clip movement, ensuring reliable engagement and securement without requiring complex external holding structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If clips are held in a clip cartridge for sequential feeding, then productivity is improved by applying multiple clips without removing the applier, but the risk of clips becoming disengaged increases

Engineering Contradiction:
Improvemulti-fire capabilityVSAvoidclip engagement
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Clips are pre-loaded into the elongated shaft assembly in sequential order before the surgical procedure begins. The tab assembly is pre-configured to engage and advance clips one at a time, ensuring reliable delivery of multiple clips without requiring repositioning of the applier.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The tab assembly provides dynamic control over clip advancement, allowing sequential movement of clips from the shaft to the end effector jaws. This dynamic mechanism ensures that clips are delivered in the correct sequence while maintaining secure engagement throughout the multi-fire process.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the end effector jaws are designed to simply hold clips, then ease of manufacture is improved, but manufacturing precision must be high to ensure proper clip support and positioning

Engineering Contradiction:
Improvejaw design simplicityVSAvoidclip positioning accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent replaces complex mechanical clip-holding mechanisms in the jaws with a simpler tab-based engagement system. The tabs provide precise positioning and control of clips through their geometric configuration and movement, reducing the need for high-precision jaw features while maintaining accurate clip delivery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20230149025A1Ligation clip applier with clip retaining end effector
Publication Date: 2023.05.18 COVIDIEN LP
  • US20230149025A1 patent drawing
  • US20230149025A1 patent drawing
  • US20230149025A1 patent drawing

AI summary

A ligation clip applier includes first and second jaw members and an elongated shaft assembly secured thereto. The elongated shaft assembly includes a tube supporting clips therein and a tab assembly supported within the tube and including angled tabs engaged with the clips for moving the clips through the tube in response to movement of the tab assembly relative to the tube. The tab assembly is positionable to load a distal-most clip into the end effector when the tab assembly moves relative to the tube. The tube is selectively engageable with an outer surface of the first and second jaw members to clamp the distal-most clip between the first and second jaw members.