Ferrous Core Clip Detector for Minimally Invasive Localization

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Solution Overview

Problem

Conventional clip localization procedures for metal clips, such as titanium clips, are inefficient and invasive due to the ferromagnetic properties of these clips, which interfere with detection devices and require separate pre-surgical procedures, leading to scheduling conflicts and increased patient risk.

Innovation Solution

A clip detector system comprising a ferrous core with a transmitting and receiving coil, configured to induce and detect magnetic fields within the body, allowing for precise localization of metal clips without external devices like ultrasound, and featuring a control circuit with a band-pass filter to alert users to the clip's location.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional metal detectors are used to detect titanium clips, then the ferromagnetic properties of the clips are utilized for detection, but the detection sensitivity is greatly reduced

Engineering Contradiction:
Improveclip detection sensitivityVSAvoidferromagnetic interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful ferromagnetic properties of titanium clips into a beneficial detection mechanism by using magnetic field induction. The detector generates an alternating magnetic field that induces currents in the ferromagnetic clip, which in turn generates a detectable magnetic signal. This approach transforms the previously problematic ferromagnetic interference into the basis for sensitive clip detection during surgical procedures.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Loss of time

If separate pre-surgical localization procedures are performed, then clip location can be determined before surgery, but scheduling conflicts and patient risk increase

Engineering Contradiction:
Improvescheduling efficiencyVSAvoidpatient safety
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent merges the clip detection function directly into the surgical procedure by providing a portable detector that can be used in the operating room. This eliminates the need for separate pre-surgical localization procedures in radiology departments, consolidating multiple steps into a single surgical workflow. The detector can be brought to the patient's bedside and used during the surgical procedure itself, improving both scheduling efficiency and patient safety.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If ultrasound devices are used for clip localization, then non-ionizing radiation is utilized, but the devices are relatively large and cannot work within skin incision confines

Engineering Contradiction:
Improveradiation exposureVSAvoiddetector size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent replaces the mechanical ultrasound detection system with an electromagnetic field-based detection system. Instead of using sound waves that require large transducer arrays, the invention uses magnetic field induction through small coils to detect clip location. This substitution enables the development of a compact, portable detector that can fit within skin incision confines while avoiding ionizing radiation exposure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If a portable detector with small detection field is used, then the device can be inserted into skin incisions, but the detection range is limited

Engineering Contradiction:
Improveincision accessibilityVSAvoiddetection field coverage
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent employs a segmented detection approach where the surgical field is systematically scanned by moving the portable detector to different locations. The detection process is divided into multiple sequential measurements across the incision site and surrounding tissue. This segmentation allows the small detector to cover the entire surgical area through methodical exploration, maintaining both incision accessibility and comprehensive detection coverage.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and minimally invasive clip localization during surgery, reducing patient risk and operating room inefficiencies by integrating detection directly into the surgical procedure, thus improving operational efficiency and patient comfort.

Implementation Method 1

a transmitting coil wrapped around a second portion of the ferrous core and configured to induce a current in the metal clip

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a receiving coil wrapped around a first portion of the ferrous core and configured to detect a magnetic field generated by the induced current in the metal clip

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS11253167B2Metal clip detectors and methods of detection
Publication Date: 2022.02.22 MUSC FOUNDATION FOR RESEARCH DEVELOPMENT(US)
  • US11253167B2 patent drawing
  • US11253167B2 patent drawing
  • US11253167B2 patent drawing

AI summary

Systems and methods for detecting metal clips inserted within a portion of a body of a patient are disclosed herein. In one embodiment, a clip detector assembly includes a detector having a ferrous member, a transmitting coil around the ferrous member and configured to induce a current in the metal clip, and a receiving coil around the ferrous member and configured to receive a magnetic field generated by the current induced in the metal clip. The assembly can further include a control circuit having a band-pass filter configured to pass electrical signals induced by the magnetic field from the receiving coil that are within at most 35 kHz of a resonance frequency of the metal clip. The assembly still further includes a user notification component configured to alert a user to a location of the metal clip.