Clip With Elastic Arm Sections For Reliable Holding
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Solution Overview
Problem
Existing clips struggle to reliably develop holding forces about their longitudinal axis regardless of position and are difficult to manufacture, especially when inserted into fastening openings with varying geometries.
Innovation Solution
A clip design featuring at least two ribs with a base on the shank, where each rib has a radially spaced end and an elastic arm with two sections, allowing for increased elasticity and stability, enabling secure holding and easy insertion without damage, and a head connected directly to the ribs for enhanced stability and positioning accuracy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If clips are produced by bending metal stampings with flat construction sections, then manufacturing is simplified, but the clips cannot reliably develop holding forces about their longitudinal axis regardless of position
Solution Approach 1:
The clip is divided into multiple flat construction sections (first, second, third, and fourth sections) that are bent from a metal stamping. Each section serves a specific functional purpose: the first and second sections form opposite sides of the shaft with flat surfaces for insertion, while the third and fourth sections form additional sides. This segmentation allows the clip to be manufactured by simple bending operations while creating the three-dimensional geometry needed to engage with fastening openings from multiple orientations, thereby maintaining manufacturing simplicity while improving holding force reliability.
2Ease of manufacture
If clips have flat surfaces on all four sides of a rectangular shaft, then manufacturing by bending is easier, but the clips are difficult to insert into fastening openings with varying geometries
Solution Approach 1:
The clip features flat surfaces at specific locations (first and second opposite sides of the shaft) to facilitate insertion into fastening openings, while other portions of the clip maintain the three-dimensional geometry needed for secure engagement. The flat surfaces are provided locally where insertion contact is needed, rather than uniformly across all surfaces. This allows the clip to be easily inserted into various opening geometries while maintaining the structural integrity and engagement capability needed for reliable holding forces.
3Ease of operation
If elastic arms are provided at the ends of ribs, then the clip can bridge to desired locations, but the arms are exposed to damage such as overstretching
Solution Approach 1:
The elastic arms extend not only in the radial direction from the ribs but also in the longitudinal direction along the shaft. This multi-directional extension allows the arms to reach desired locations both radially and longitudinally, providing comprehensive positioning capability. By distributing the arm structure across multiple dimensions rather than concentrating it at the radial ends, the design reduces the exposure of any single arm section to damaging forces while maintaining the ability to bridge to various target locations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The clip achieves reliable holding forces and repeated use without reducing pull-out force, while maintaining elasticity to prevent damage and ensure secure fastening in various positions.
Implementation Method 1
at least one of the ribs (7) has an elastic arm (11) which protrudes from the respective rib (7)... The elastic arm (11) is designed in such a way that it has at least two sections, a first section (13) and a second section (14)... By having the second section (14) extend in a different direction than the first section (13), it becomes possible to increase the elasticity of the arm within its extension
Data Source
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AI summary
A clip (1) with a head (2) and a shank (3) extending from the head (2) along a longitudinal axis, in which at least two ribs (7) are provided, each rib (7) extends from a base (8) of the particular rib (7) on the shank (3) to an end (9) of the particular rib (7) spaced radially from the base (8) of the particular rib (7), wherein at least one rib (7) is directly connected at least in sections to the head (2), wherein at least one rib (7) has an elastic arm (11) which protrudes from the particular rib (7), wherein at least one rib (7) has a side (12) which extends between the base (8) of the rib (7) and the end (9) of the rib (7), wherein the elastic arm (11) of said rib (7) protrudes from this side (12) of the rib (7), wherein at least one elastic arm (11) has a first portion (13) and a second portion (14), wherein the first portion (13) is connected at one end to the rib (7) and is connected at its other end to the second portion (14), wherein the second portion (14) extends in a different direction than the first portion (13), wherein the first portion (13) is directly connected at least in sections to the head (2).