Attachment Clip With Elastic Element For Vibration Damping

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Solution Overview

Problem

Existing attachment clips for spoiler systems often fail to securely hold pins due to poor design, leading to squeak and rattle issues, vibration-induced deformation, and potential breakage, which compromises driving comfort and vehicle stability.

Innovation Solution

An attachment clip with flexible side walls and an elastic element, such as a sponge, that provides a positive fit for the pin, absorbing vibrations and preventing movement, while a U-shaped design with additional structural features enhances stiffness and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plastic attachment clip is used to hold the pin, then the spoiler system can be assembled, but the pin cannot be held tightly leading to movement and clearance

Engineering Contradiction:
Improvepin holding stabilityVSAvoidsqueak and rattle noise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An elastic element is integrated into the attachment clip to provide beforehand cushioning for the pin. This elastic element absorbs vibrations and prevents clearance formation before harmful squeak and rattle noises can occur, thereby improving pin holding stability and eliminating noise issues.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The attachment clip combines plastic material with an elastic element to create a composite structure. This composite design integrates the structural properties of plastic with the vibration-absorbing properties of the elastic element, simultaneously achieving secure pin holding and noise reduction.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the plastic attachment clip is designed with simple structure, then manufacturing is easy, but it cannot absorb vibrations during vehicle travelling

Engineering Contradiction:
Improveattachment clip manufacturingVSAvoidvibration damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The elastic element is pre-integrated into the attachment clip structure to provide vibration absorption before vibration damage can occur. This beforehand cushioning protects the pin and surrounding components from vibration-induced deformation and micro cracks during vehicle travelling.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The elastic element acts as an intermediary between the rigid plastic clip and the pin, mediating the transmission of vibrations. It absorbs and dampens vibrations before they can transmit to the pin and cause harmful effects, while maintaining the simplicity of the overall attachment mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the attachment clip is made of flexible plastic material, then it can be easily assembled, but it deforms due to applied forces from repeated operations

Engineering Contradiction:
Improveassembly easeVSAvoidstructural durability
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The combination of plastic and elastic element creates a composite attachment clip that maintains the ease of assembly of plastic while adding vibration absorption and structural reinforcement. This composite structure prevents deformation from repeated operations.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The elastic element introduces a curved, flexible component into the attachment mechanism that can deform elastically under load and return to its original shape. This curvature allows the structure to accommodate repeated assembly operations without permanent deformation or failure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Device complexity

If the attachment clip has basic design, then device complexity is low, but micro cracks grow causing plastic parts to split

Engineering Contradiction:
Improveattachment clip designVSAvoidpart integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The elastic element provides beforehand cushioning that absorbs vibrations before they can create stress concentrations that lead to micro crack formation. This prevents the progressive damage that would otherwise cause part splitting while maintaining relatively simple overall design.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The introduction of the elastic element changes the mechanical parameters of the attachment clip, specifically adding vibration damping capability and improving stress distribution. This parameter change enhances part integrity without significantly increasing design complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces squeak and rattle problems, increases driving comfort, and enhances the durability of the attachment clip, minimizing wear and preventing breakage, thereby improving the overall performance of the spoiler system.

Implementation Method 1

the pin lies against the elastic element which can absorb vibrations during the travelling of the vehicle

Methodology Applied
Scientific EffectVibration absorption: Damping

Implementation Method 2

an elastic element is provided in a first section and a second section is designed to receive the pin in a positive fit, wherein the elastic element contacts the pin

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3199431B1Attachment clip for spoiler system
Publication Date: 2018.10.03 FORD OTOMOTIV SANAYI ANONIM SIRKETI
  • EP3199431B1 patent drawingFigure 1
  • EP3199431B1 patent drawingFigure 2
  • EP3199431B1 patent drawingFigure 3

AI summary

The invention relates to an attachment clip (40; 40') for fixation of movable air guiding element (21) of spoiler system (10) for extending the contour of a vehicle, wherein the attachment clip (40; 40') comprises two flexible side walls (41; 42) which curve inwards for receiving a pin (60; 60') in a space which is formed between the two side walls (41; 42). At least two sections (70; 71) are formed in the space between the two side walls (41; 42), and an elastic element (50) is provided in a first section (70) and a second section (71) is designed to receive the pin (60; 60') in a positive fit, wherein the elastic element (50) contacts the pin (60; 60').