Clippable Interconnection Module for Standard Cord Adaptation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing connection cords with spring-loaded conductive pins are expensive and cannot be easily replaced or adapted for different applications, requiring specific designs and manufacturing.
Innovation Solution
An interconnection module with spring-loaded conductive pins embedded in a molded body, allowing the module to be clipped onto standard connection cords, featuring a bridge or compression contact for pin connection and notches for secure positioning, made from plastic for cost-effectiveness and ease of manufacturing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If connection cords are designed specifically for given applications with spring-loaded conductive pins, then connection reliability is improved, but manufacturing cost increases and adaptability decreases
Solution Approach 1:
The connection device is divided into two independent parts: a standardized connection cord with spring-loaded conductive pins and a separate interconnection module with connection pads. This segmentation allows the cord to remain a standard component while the module can be customized for different applications, thus maintaining reliability through proper design while improving adaptability.
Solution Approach 2:
The standardized connection cord with spring-loaded pins is designed to be universally compatible with the interconnection module. The module can serve multiple functions - it can be clipped onto standard cords and used with different connection panels for various applications, making the system versatile without requiring custom cords for each application.
2Reliability
If connection cords are designed specifically for given applications, then connection reliability is improved, but manufacturing cost increases
Solution Approach 1:
By separating the connection cord from the interconnection module, the patent allows mass production of standardized cords using cost-effective materials like plastic and standard spring-loaded pins. The customized module can be manufactured separately with appropriate connection pads, reducing overall manufacturing costs while maintaining reliability through standardized components.
Solution Approach 2:
The interconnection module can be designed as a replaceable, cost-effective component that can be manufactured using economical materials and processes. If needed, individual modules can be replaced without replacing the entire connection cord, reducing maintenance costs and allowing for economical manufacturing of the complete system.
3Ease of manufacture
If interconnection module is made with molded body and embedded pins, then manufacturing cost is reduced and ease of manufacture is improved, but connection reliability may be compromised
Solution Approach 1:
The molded body integrates multiple functions - it houses the connection pads, provides structural support, and incorporates the spring-loaded conductive pins. This merging of functions into a single molded component simplifies manufacturing while ensuring reliable connections through the integrated design that protects the pins and ensures proper electrical contact.
Solution Approach 2:
The interconnection module uses composite construction - a molded body (likely plastic or polymer) combined with conductive elements (connection pads and spring-loaded pins). This composite approach allows the body to be easily manufactured while the conductive elements provide reliable electrical connections, combining the advantages of easy manufacturing with connection reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution reduces costs and enables the interconnection module to be used with standard cords, providing secure and reliable electrical connections through gold connection pads, enhancing versatility and reducing production expenses.
Implementation Method 1
a pair of spring-loaded conductive pins and a molded body in which a portion of the pair of pins is embedded
Implementation Method 2
the pins of the pair of pins are connected to each other by a bridge welded on each pin, the bridge being embedded in the body
Implementation Method 3
the pins of the pair of pins are connected to each other through a compression contact force applied by an electrical contact component arranged around the pins
Data Source
AI summary
This interconnection module (10) between a connection cord and a connection panel comprises a pair of spring-loaded conductive pins (12) and a molded body (14) in which a portion of said pair of pins (12) is embedded. At least one of the ends (121, 122) of each pin (12) projects from the body (14) and the body (14) forms a hollow volume making the module (10) clippable.