Closed Linear DNA Production Using Primase-Polymerase Amplification

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Solution Overview

Problem

Current non-viral gene delivery systems, such as plasmid DNA vectors, face challenges including adverse immune responses, low transfection efficiency, and the need for high production yields, while existing processes for producing closed linear DNA (clDNA) are inadequate for large-scale, safe, and cost-effective therapeutic use.

Innovation Solution

A process using a primase/polymerase enzyme for amplifying a DNA template followed by processing to generate clDNA, ensuring high sequence fidelity and efficiency, allowing large-scale production without microorganisms, and enabling the use of diverse templates, including those without primase recognition sites.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional plasmid DNA vectors are used for gene therapy, then the gene delivery system is easier to store and has greater transgene capacity, but adverse immune responses occur due to bacterial sequences and bioavailability is compromised due to large molecular size

Engineering Contradiction:
Improvetransgene capacityVSAvoidimmune responses
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The invention extracts and removes the bacterial backbone sequences from plasmid DNA vectors, retaining only the essential therapeutic DNA sequence. This is achieved through enzymatic digestion with restriction endonucleases that cleave bacterial DNA sequences while preserving the gene of interest, thereby eliminating immunogenic elements while maintaining transgene capacity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The plasmid DNA vector is segmented into distinct functional components: the bacterial backbone (removed) and the therapeutic DNA sequence (retained). This segmentation allows separation of the immunogenic bacterial sequences from the functional therapeutic sequence, enabling production of linear DNA that maintains gene delivery capacity without triggering immune responses

Inventive Principle:
Principle #1Segmentation

2Productivity

If conventional amplification processes are used for clDNA production, then production yield can be achieved, but sequence fidelity is reduced leading to mutated proteins and unspecific products

Engineering Contradiction:
Improveproduction yieldVSAvoidsequence fidelity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention introduces a two-stage amplification process using different polymerases as intermediaries. First, a high-fidelity polymerase amplifies the DNA template with maximum accuracy. Second, a different polymerase performs bulk amplification to achieve high production yields. This intermediary high-fidelity amplification step ensures sequence fidelity is maintained even when producing large quantities of clDNA

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention performs preliminary high-fidelity amplification before the main production amplification. By first creating a pool of high-quality DNA copies with a high-fidelity polymerase, subsequent amplification steps can achieve high yields without propagating mutations, as the template for bulk amplification already possesses high sequence fidelity

Inventive Principle:
Principle #10Preliminary action

3Productivity

If microorganisms are used in clDNA production processes, then production can be scaled up, but bacterial remains and antibiotic resistance sequences contaminate the final product

Engineering Contradiction:
Improvelarge-scale productionVSAvoidbacterial remains
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention replaces biological production systems (microorganisms) with an in vitro enzymatic system. Restriction endonucleases and DNA polymerases are used in cell-free reactions to amplify and process DNA templates, eliminating the need for microbial cultivation. This substitution produces clDNA without bacterial contamination while maintaining scalability through controlled enzymatic reactions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses purified enzymes as intermediaries to perform DNA amplification and processing without microorganisms. Restriction endonucleases serve as intermediaries to cleave bacterial sequences, and DNA polymerases serve as intermediaries to amplify the therapeutic sequence. These enzymatic intermediaries enable large-scale production while avoiding bacterial contamination

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If existing clDNA production processes are used, then some production capability is achieved, but the processes are inadequate for large-scale, safe, and cost-effective therapeutic use

Engineering Contradiction:
Improveproduction capabilityVSAvoidsafety for therapeutic use
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention performs preliminary purification and quality control steps before final clDNA production. The process includes initial enzymatic digestion to remove bacterial sequences, followed by selective amplification of the therapeutic sequence. This preliminary action ensures that only high-quality, contamination-free DNA proceeds to large-scale production, thereby ensuring safety for therapeutic use while maintaining productivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces microbial production systems with in vitro enzymatic systems, eliminating the source of bacterial contamination. By using purified enzymes in controlled cell-free reactions, the process achieves both large-scale production capability and high safety standards required for therapeutic applications, without the risks associated with microbial cultivation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves high-quality clDNA production suitable for therapeutic use, with improved transfection efficiency and safety, facilitating efficient gene expression in mammalian cells.

Implementation Method 1

amplifying a DNA template with a primase/polymerase

Methodology Applied
Scientific EffectDNA replication: Enzyme

Data Source

PatentUS20260103746A1Process for the production of closed linear DNA
Publication Date: 2026.04.16 TYRIS THERAPEUTICS SL
  • US20260103746A1 patent drawing
  • US20260103746A1 patent drawing
  • US20260103746A1 patent drawing

AI summary

The present invention provides a process for the production of a closed linear DNA comprising the steps of (a) providing a DNA template comprising a DNA sequence of interest; (b) amplifying DNA from the DNA template of step (a) wherein the amplification is primed with a primase/polymerase enzyme; (c) generating a closed linear DNA with the amplified DNA produced in step (b); and (d) purifying the closed linear DNA produced in step (c). The invention also provides a closed linear DNA obtainable according to the process of the invention, a pharmaceutical composition comprising a therapeutically effective amount of the closed linear DNA of the invention, and a concatameric DNA comprising repeats of a DNA sequence of interest.