Closed-Loop Cooling Layout for Mixed-Temperature Electric Components

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cooling solutions for electric equipment struggle to efficiently cool components that do not produce sufficient heat to evaporate a liquid, and previous absorption refrigeration systems lack clear component arrangements and operating temperature disclosures.

Innovation Solution

A cooling apparatus with a closed compartment containing a generator and evaporator, utilizing two miscible fluids where heat from high-temperature components is transferred to one fluid, causing it to evaporate, and the vapor is then condensed and used to cool lower-temperature components, with an absorber transferring heat outside the compartment, eliminating the need for a compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a liquid evaporation cooling method is used for high-temperature components, then cooling efficiency for high-temperature components is improved, but components with insufficient heat generation cannot be effectively cooled

Engineering Contradiction:
Improvecooling efficiency for high-temperature componentsVSAvoidcooling capability for components with different heat generation levels
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The cooling system is divided into two independent parallel circuits: a direct evaporation circuit for high-temperature components and an indirect evaporation circuit for low-temperature components. Each circuit has its own evaporator and fluid channel configuration, allowing independent optimization for different thermal requirements without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different fluid channel structures are used in different parts of the system: the direct evaporation circuit uses channels optimized for high heat flux components, while the indirect evaporation circuit uses channels designed for lower heat flux components. This local differentiation allows each circuit to operate at optimal efficiency for its specific thermal conditions.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If a traditional absorption refrigeration system is used, then cooling function is provided, but the arrangement of components relative to a closed compartment and operating temperatures are not disclosed

Engineering Contradiction:
Improvecooling functionVSAvoidcomponent arrangement and operating temperature information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The system uses the waste heat from the electronic components themselves to drive the evaporation process, eliminating the need for external refrigerants or complex temperature control systems. The high-temperature components automatically provide the thermal energy needed for cooling, creating a self-regulating system where the cooling demand and heat source are intrinsically linked.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If heat is transferred from high-temperature components to cool low-temperature components, then energy efficiency is improved, but the system complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The cooling system is integrated directly into the housing structure of the electronic device, with fluid channels formed within or on the housing itself. The housing serves dual purposes as both structural enclosure and thermal management component, eliminating the need for separate cooling apparatus and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides efficient cooling for both high and low-temperature components using wasted thermal energy, optimizing heat transfer and reducing energy consumption by leveraging the properties of miscible fluids and their phase changes within a closed system.

Implementation Method 1

heat from high-temperature components is transferred to one fluid, causing it to evaporate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

heat from high-temperature components is transferred to one fluid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

the vapor is then condensed

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the condensed liquid is used to cool lower-temperature components

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 5

with an absorber transferring heat outside the compartment

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentEP2767782B1Cooling apparatus
Publication Date: 2015.07.29 ABB RES LTD
  • EP2767782B1 patent drawingFigure 1

AI summary

The invention relates to a cooling apparatus for an electric equipment comprising a generator (1) receiving a heat load from first electric components (5), a evaporator (2) for receiving a heat load from second electric components (6), a closed compartment (9) enclosing the primary and evaporators, and a absorber (3) transferring heat from heated fluid to the outside of the closed compartment. In order to obtain an efficient and reliable cooling apparatus, the cooling apparatus comprises a first expansion device (11) which reduces the pressure of the fluid, and forwards the fluid in a liquid state and with a low pressure to the secondary cooling (2) element, which transfers heat to the received fluid from the second electric components (6) for evaporating the fluid.