Method and systems for heat recovery from geothermally-heated formations by directed flow

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Solution Overview

Problem

Conventional geothermal systems face challenges in thermal connectivity to large portions of geothermally heated formations, leading to reduced thermal output and corrosion issues due to the presence of corrosive chemicals in geothermal fluids, which are exacerbated by temperature and pressure changes at the surface.

Innovation Solution

A closed-loop geothermal system with directed fluid flow is implemented, using multiple wells to inject geothermal fluid into the formation and direct a controlled flow of heat to closed-loop wells, minimizing the extraction of corrosive fluids to the surface and enhancing thermal connectivity through convection and conduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional geothermal systems extract heat from geothermally heated formations, then thermal output is achieved, but thermal connectivity to large portions of the formation is insufficient leading to system cooling

Engineering Contradiction:
Improvethermal outputVSAvoidthermal connectivity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system divides the geothermal formation into multiple discrete zones by drilling several wells (injection wells, production wells, and closed-loop wells) at different locations. Each well targets specific zones within the formation, allowing independent heat extraction and fluid injection operations that collectively cover a larger thermal volume and improve overall thermal connectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system combines multiple well types (injection wells for fluid injection, production wells for geothermal fluid extraction, and closed-loop wells for heat exchange) into a single integrated geothermal system. This merging of functions allows the system to simultaneously achieve fluid circulation, heat extraction, and thermal connectivity across multiple formation zones.

Inventive Principle:
Principle #5Merging (Combining)

2Use of energy by moving object

If geothermal fluid is extracted to the surface for heat utilization, then heat recovery is achieved, but corrosive chemicals cause equipment corrosion and failure

Engineering Contradiction:
Improveheat recoveryVSAvoidequipment corrosion resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system extracts only the desired thermal energy from the geothermal fluid through heat exchangers installed in closed-loop wells, while leaving the corrosive geothermal fluid in the formation. The closed-loop working fluid circulates through heat exchangers that transfer heat without direct contact between the working fluid and corrosive geothermal formation fluids, thereby recovering heat while avoiding corrosion.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A closed-loop working fluid serves as an intermediary medium between the heat utilization facility and the geothermal formation. This working fluid circulates through heat exchangers that are in contact with the geothermal formation fluids, enabling heat transfer while preventing direct mixing and corrosion of the primary system components by corrosive geothermal chemicals.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If geothermal fluid flow is increased to enhance heat extraction, then thermal output improves, but corrosive chemical transport to surface increases

Engineering Contradiction:
Improveheat extraction efficiencyVSAvoidcorrosive chemical transport
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system extracts heat from the geothermal formation through closed-loop wells where the working fluid never comes into direct contact with corrosive geothermal formation fluids. Heat is transferred through heat exchanger surfaces, allowing high heat extraction rates without transporting corrosive chemicals to the surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The closed-loop working fluid acts as an intermediary that enables high-rate heat extraction while preventing corrosive chemical transport. The working fluid circulates through heat exchangers positioned in the formation, transferring thermal energy without direct contact between the working fluid and corrosive geothermal fluids, thus eliminating the harmful effect of chemical transport.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient heat extraction from larger volumes of geothermally heated formations, reducing corrosion and extending the system's productive lifespan by maintaining consistent heat production over time.

Implementation Method 1

a working fluid configured to extract heat from a portion of rock and geothermal fluid in the geothermally heated formation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

enhancing thermal connectivity through convection and conduction

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

a heat utilization facility located on the surface of the earth, where the heat utilization facility is configured to extract heat from the working fluid

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

The plurality of wells is configured to direct the flow of geothermal fluid from at least one injection well to a vicinity of at least one closed-loop geothermal well

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 5

injecting a closed-loop geothermal system into the at least one closed-loop geothermal well

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS20250369657A1Method and systems for heat recovery from geothermally-heated formations by directed flow
Publication Date: 2025.12.04 GREENFIRE ENERGY INC
  • US20250369657A1 patent drawing
  • US20250369657A1 patent drawing
  • US20250369657A1 patent drawing

AI summary

Processes and systems are disclosed. The process may include obtaining a plurality of wells, including an injection well and a closed-loop geothermal well, drilled into a geothermally heated formation and inserting a closed-loop geothermal system, including a working fluid configured to extract heat from the geothermally heated formation and supply it to a heat utilization facility, configured to extract heat from the working fluid, located on the surface of the earth, into the closed-loop geothermal well. The process further includes injecting a flow of geothermal fluid into the geothermally heated formation through the injection well, such that the plurality of wells is configured to direct the flow of geothermal fluid from the injection well to the vicinity of the closed-loop geothermal well.