Closed Loop Twin Well Drilling via Induced Magnetic Field

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Solution Overview

Problem

Current well drilling methods for twinning subterranean wellbores are time-consuming due to the need for frequent surface intervention and manual adjustments to estimate the location of nearby wellbores, especially when drilling near a target well.

Innovation Solution

Implementing a closed-loop method that induces an electrical current in the target well using a drill string with a rotary steerable tool, which generates a magnetic field measurable in the twin well, allowing for continuous adjustments of drilling direction without surface intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If passive or active magnetic ranging techniques are used to estimate the location of a target wellbore, then the location estimation capability is improved, but the drilling process becomes time-consuming due to the need to stop drilling and make measurements at multiple tool face angles

Engineering Contradiction:
Improvelocation estimation accuracyVSAvoiddrilling time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements continuous magnetic field measurements during rotary drilling without stopping the drilling process. The magnetic field sensor continuously measures the magnetic field generated by the induced current in the target wellbore casing, allowing real-time location estimation while maintaining continuous drilling operation, thus eliminating the time loss associated with stopping for measurements

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent uses real-time magnetic field measurements to provide feedback on the relative location between the drilling wellbore and target wellbore. This feedback is processed to determine the azimuth angle and distance to the target wellbore, enabling continuous adjustment of drilling parameters to maintain the desired wellbore trajectory while minimizing interruption to the drilling process

Inventive Principle:
Principle #23Feedback

2Measurement precision

If magnetic field measurements are made at three or more tool face angles to estimate target wellbore location, then the measurement accuracy is improved, but the drilling efficiency deteriorates due to frequent stoppages

Engineering Contradiction:
Improvetarget wellbore location accuracyVSAvoiddrilling efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs magnetic field measurements continuously during rotation of the drilling assembly, capturing data at multiple tool face angles without stopping the drilling process. This allows the system to accumulate sufficient measurement data for accurate location estimation while maintaining continuous drilling operation and high productivity

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent induces current in the target wellbore casing before or during the approach phase, creating a magnetic field that can be measured continuously. This preliminary action enables the measurement system to continuously track the target wellbore location without requiring multiple separate measurement campaigns, thereby maintaining drilling efficiency

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If manual surface intervention is used to adjust drilling direction, then the control flexibility is improved, but the operation complexity and time requirement increase

Engineering Contradiction:
Improvedrilling direction control flexibilityVSAvoidsurface intervention requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements an automated system where the magnetic field sensor, processor, and control system work together to automatically determine the location of the target wellbore and adjust the drilling direction without surface intervention. The system processes magnetic field measurements in real-time and automatically controls the drilling assembly orientation, eliminating the need for manual surface operations while maintaining adaptability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical adjustment operations at the surface with an automated electromagnetic measurement and control system. The magnetic field sensing and processing system substitutes for manual surveying and calculation methods, while automated control mechanisms replace manual drilling direction adjustments, thereby reducing operation complexity and time requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables automatic steering of the twin well along a predetermined path with improved accuracy and significantly reduces the time required to drill the twin well by allowing continuous adjustments of the rotary steerable tool settings during drilling.

Implementation Method 1

inducing an electrical current in the target well liner using the current generating tool while rotary drilling in (a), said induced electrical current resulting in a magnetic field about the target well

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

making a plurality of magnetic field measurements using the magnetic field sensor while rotary drilling in (a)

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS9404354B2Closed loop well twinning methods
Publication Date: 2016.08.02 PATHFINDER ENERGY SERVICES LLC
  • US9404354B2 patent drawing
  • US9404354B2 patent drawing
  • US9404354B2 patent drawing

AI summary

Closed loop methods for drilling twin wells are disclosed. The disclosed method make use of a bottom hole assembly including a rotary steerable tool. An electrical current is induced in the target well. The corresponding magnetic field about the target well is measured in the twin well and used to guide drilling of the twin well.