Clostridium Fermentation Quorum Sensing Control

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Solution Overview

Problem

Current biofuel and biochemical production from lignocellulose biomass via Clostridium fermentation faces challenges such as low productivity and yield due to solvent toxicity and the complexity of quorum sensing systems in Gram-positive bacteria, which hinders industrial scalability and competitiveness.

Innovation Solution

A process involving pulping and hydrolysis of lignocellulosic biomass to create a culture medium with cellulosic fiber pulp and a polypeptide complex that supports Clostridium immobilization and earlier induction of the quorum sensing system, enhancing solvent production by promoting cell growth and gene expression for improved biofuel and biochemical yields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If Clostridium fermentation is used to produce butanol from lignocellulose biomass, then biofuel production is achieved, but solvent toxicity and low yield reduce productivity

Engineering Contradiction:
Improvebutanol production yieldVSAvoidsolvent toxicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by adding autoinducer molecules to the culture medium before the fermentation process begins. This pre-treatment activates the quorum sensing system in advance, enabling Clostridium cells to enter solvent production mode earlier and more efficiently, thereby increasing butanol yield while managing solvent toxicity effects.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If quorum sensing system is activated to enhance solvent production, then butanol yield improves, but the complexity of Gram-positive bacterial systems makes industrial scaling difficult

Engineering Contradiction:
Improvesolvent production efficiencyVSAvoidquorum sensing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent uses autoinducer molecules as intermediary substances that mediate communication between Clostridium cells. These small molecules serve as signals that trigger quorum sensing without requiring complex genetic engineering or sophisticated control systems, thus simplifying the overall process for industrial scaling while maintaining high solvent production efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If additional immobilization apparatus is used to improve cell retention, then productivity increases, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecell retention efficiencyVSAvoidimmobilization apparatus complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies self-service by utilizing the natural quorum sensing capabilities of Clostridium cells to regulate their own behavior and optimize solvent production. The autoinducer molecules enable the bacteria to self-organize and coordinate their metabolic activities without requiring external immobilization apparatus, thereby maintaining high productivity while avoiding the complexity of additional equipment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases solvent production efficiency and productivity, overcoming the limitations of low yield and toxicity, making the process industrially efficient and scalable while eliminating the need for additional immobilization apparatus.

Implementation Method 1

butanol can also be produced from biological processes using Clostridium bacteria, which ferments carbohydrates into acetone, butanol and ethanol, called ABE fermentation

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

sharing a number of features as: Gram-positive staining cell wall; anaerobic metabolism; rod-shape morphology

Methodology Applied
Scientific EffectAnaerobic metabolism: Anaerobic Digestion

Implementation Method 3

fiber pulp... is submitted to a hydrolysis process, releasing monomeric sugars

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS10590441B2Process for biofuel and biochemical production, culture medium and biofuel and biochemical produced
Publication Date: 2020.03.17 GRANBIO INTELLECTUAL PROPERTY HOLDINGS LLC
  • US10590441B2 patent drawing
  • US10590441B2 patent drawing
  • US10590441B2 patent drawing

AI summary

The present invention relates to a process and a culture medium for biofuel and biochemical production by fermentation of lignocellulose biomass. The process describes the use of a solid-liquid mixed blend formed by solid fiber pulp, hydrolysate, and a polypeptide complex. The solid fiber pulp is partially degraded by the polypeptide complex allowing microbe immobilization and, at the same time, releasing substances that affect Clostridium quorum sensing pathways. The present process and culture medium allow the improvement of biofuels and biochemical production, as butanol and acetone in an industrial scale.