Closure Elements for Tool-Free Securing of Drive Means Openings

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Solution Overview

Problem

Existing methods for securing connecting elements against unauthorized loosening are complex, often requiring tools and materials that can damage components or are not compatible with standardized drive means openings.

Innovation Solution

A closure element with geometric projections that forms a frictional connection with the drive means opening, allowing manual insertion and secure fastening without tools, using materials like thermoplastics or duroplastics that adapt to the drive means opening shape, ensuring a reliable fit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If embedding material is hammered into the drive means opening using an impact tool, then the drive means opening is closed and secured against loosening, but the installation process becomes complex and requires specialized tools

Engineering Contradiction:
Improvesecurity against looseningVSAvoidinstallation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the closure function from complex multi-step processes involving impact tools and embedding materials. Instead, a simple closure element with geometric projections is used that can be manually inserted and secured through friction alone, eliminating the need for impact tools and complex installation procedures while maintaining security against loosening

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The closure element is designed to be self-securing through its geometric projections that create frictional connection with the drive means opening. The element serves itself by automatically securing against loosening through the frictional engagement of its projections with the opening contours, without requiring external impact tools or additional fastening steps

Inventive Principle:
Principle #25Self-service

2Reliability

If a threaded closure element is screwed into the drive means opening, then the opening is closed and secured, but compatibility is limited to specific standardized forms

Engineering Contradiction:
Improveclosure securityVSAvoidcompatibility with drive means forms
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The closure element is designed with geometric projections that can adapt to various drive means opening forms (hexagonal, cross, Torx, etc.). The projections are configured to create frictional engagement with different contour shapes, making the single closure element design universally compatible with multiple standardized drive means forms while maintaining secure closure

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If cold forming is used to press a sealing element into the drive means opening, then the opening is closed, but excessive material displacement occurs beyond the opening

Engineering Contradiction:
Improveclosure sealVSAvoidmaterial displacement
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The invention removes the sealing element and cold forming process entirely. Instead, the closure element itself with its geometric projections creates a frictional mechanical connection that provides both closure and sealing function, eliminating material displacement issues while maintaining the seal

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If manual adjustment of sealing material amount is performed, then the drive means opening can be closed, but the process is time-consuming and imprecise

Engineering Contradiction:
Improveclosure effectivenessVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The closure element is pre-configured with geometric projections designed to automatically create the optimal frictional connection with the drive means opening. The projections are predetermined in size and shape to ensure effective closure without requiring manual adjustment during installation, reducing installation time while maintaining reliability

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the installation process, reduces the need for tools and material displacement, and provides a flexible, efficient method for securing connecting elements, enhancing worker safety and reducing installation time while ensuring a secure fit.

Implementation Method 1

The closure element (30; 30') is inserted into the drive means opening (O) parallel to its longitudinal axis (L) without the use of tools and can only be fastened therein via a frictional connection

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3181919B1Installation holding element with a plurality of closure elements
Publication Date: 2021.04.28 BOLLHOFF VERBINDUNGSTECHNIK GMBH
  • EP3181919B1 patent drawingFigure 1
  • EP3181919B1 patent drawingFigure 2
  • EP3181919B1 patent drawingFigure 3

AI summary

The present invention discloses a closure member of a drive means opening of a connector. In addition, the present invention discloses an installation holding element with a plurality of closure elements of the drive means opening of a connection element, wherein the closure elements can be installed manually without tools in the drive means opening of the connection element. For this purpose, the installation holding element has a holding element, a gripping area and a plurality of closure elements arranged on the holding element.