Child-Resistant Closure Latch Arm Radial Release Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing child-resistant dispensing closures do not effectively prevent access by children due to insufficient resistance mechanisms, allowing them to open the lid with ease.

Innovation Solution

A child-resistant dispensing closure design featuring a base with a dispensing opening, a peripheral skirt, and an inner wall for securing to a container, with a lid integrally molded and hinged to the base, including a latch arm with oppositely extending tabs that engage with laterally spaced ledges in an axial passage, requiring a specific radial inward movement to open, enhanced by a fulcrum for increased resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple lid closure is used, then ease of operation is improved, but child-resistant security deteriorates

Engineering Contradiction:
Improveease of openingVSAvoidchild-resistant security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The closure mechanism is divided into separate functional components: a latch arm with tabs for securing, a hinge for pivoting, and a fulcrum for mechanical advantage. This segmentation allows each component to perform its specific function while collectively providing both ease of operation for adults and resistance to child opening.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The latch arm is designed to be dynamically responsive to applied forces, pivoting about the fulcrum when sufficient force is applied from the radial direction. This dynamic behavior allows the closure to transition smoothly between locked and unlocked states while requiring excessive force from children to overcome the mechanical advantage provided by the fulcrum.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a latch mechanism with tabs and ledges is used, then child-resistant security is improved, but device complexity increases

Engineering Contradiction:
Improvechild-resistant securityVSAvoidclosure mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The latch arm combines multiple functions into a single component: it provides the tabs for engagement with the ledges, serves as the pivoting element about the fulcrum, and acts as the mechanical advantage lever. This merging reduces the total number of separate parts while maintaining the security function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The latch arm serves multiple purposes: it secures the lid in the closed position through tab-ledge engagement, provides the pivot point for opening through the fulcrum, and presents the user interface for opening through radial engagement. This multi-functionality simplifies the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a fulcrum is added to increase latch arm resistance, then child-resistant security is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvechild-resistant securityVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The fulcrum is merged with the base structure, forming an integral part of the closure assembly. This integration eliminates the need for separate manufacturing steps for the fulcrum component and simplifies assembly, while still providing the necessary mechanical advantage for child-resistant security.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly increases the difficulty for children to open the lid while allowing adults to easily access the contents by requiring two perpendicular actions, thus enhancing child-resistant security.

Implementation Method 1

One of the lid and the base has a latch arm resiliently extending from its periphery diametrically opposite the hinge

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A lid is molded integrally with the base and is coupled by a hinge to the base so as to be pivotable between closed and open positions

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Implementation Method 3

The base preferably has a fulcrum on the deck adjacent to the axial passage for engagement by the latch arm to increase the resistance of the latch arm to bending within the axial passage

Methodology Applied
Scientific EffectLever mechanism: Lever

Data Source

PatentUS7735665B2Child-resistant flip-top dispensing closure, package and method of manufacture
Publication Date: 2010.06.15 BPREX HEALTHCARE PACKAGING INC
  • US7735665B2 patent drawing
  • US7735665B2 patent drawing
  • US7735665B2 patent drawing

AI summary

A child-resistant dispensing closure includes a base having a deck with a dispensing opening, a peripheral skirt extending from the deck, and an inner wall extending from the deck for securing the closure to a container. An axial passage extends from the deck between the peripheral skirt and the inner wall, and opens radially outwardly through the peripheral skirt. A pair of spaced ledges are disposed in the axial passage. A lid is molded integrally with the base and is coupled by a hinge to the base so as to be pivotable between a closed position overlying the deck and an open position spaced from the deck. The lid has a latch arm that resiliently extends from a periphery of the lid. The latch arm has a pair of oppositely extending tabs for engagement with the ledges to lock the lid in the closed position. The latch arm is directly manually engageable by a user from a radial direction external to the closure to pivot the latch arm radially inwardly within the passage and release the tabs from the ledges so that the lid can be pivoted toward the open position drawing the latch arm out of the axial passage.