Clothes Dryer Compressor Lubricant Return for Heat Pump Durability

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Solution Overview

Problem

Conventional clothes treating apparatuses with heat pumps face a decrease in compressor durability and efficiency due to lubricant discharge into the refrigerant pipe, leading to reduced heat exchange performance.

Innovation Solution

A method and apparatus that control the clothes treating apparatus by circulating air, controlling the expansion valve to open and close the refrigerant pipe, and operating the compressor to retrieve refrigerant and lubricant from the pipe, minimizing residual lubricant and optimizing compressor operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the compressor operates continuously to maintain lubricant supply to the compression chamber, then the durability of the compressor is maintained, but the lubricant is discharged together with the refrigerant into the refrigerant pipe, leading to decreased compressor durability and heat exchange efficiency

Engineering Contradiction:
Improvecompressor durabilityVSAvoidlubricant discharge into refrigerant pipe
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system performs preliminary action by operating the compressor at a high rotation rate during a predetermined time period after the drying operation is terminated. This preliminary high-speed operation creates a strong suction force that draws lubricant from the refrigerant pipe back into the compressor before the system shuts down, preventing lubricant discharge into the refrigerant pipe while maintaining compressor durability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies periodic action by using different rotation rates at different time periods. During the drying operation, the compressor operates at a normal rotation rate. After the drying operation terminates, it switches to a high rotation rate for a predetermined time period to retrieve lubricant, then returns to normal or shuts down. This periodic variation in operation mode optimizes both lubricant management and compressor durability.

Inventive Principle:
Principle #19Periodic action

2Reliability

If the lubricant is supplied to the compression chamber to maintain compressor durability, then the compression function is sustained, but the amount of lubricant stored in the compressor decreases, reducing heat exchange efficiency in the evaporator or condenser

Engineering Contradiction:
Improvecompressor durabilityVSAvoidheat exchange efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system ensures continuity of useful action by maintaining adequate lubricant levels in the compressor through periodic high-speed operation after the drying cycle. This continuous lubricant retrieval process ensures that the compressor always has sufficient lubricant for both compression function and heat exchange efficiency, eliminating the trade-off between durability and productivity.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system applies discarding and recovering by allowing lubricant to temporarily move into the refrigerant pipe during normal operation, then recovering it through high-speed compressor operation after the drying cycle. This recovery process ensures that lubricant is not permanently lost to the refrigerant pipe but is instead retrieved and reused, maintaining both compressor durability and heat exchange efficiency.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes residual lubricant in the refrigerant pipe, maintaining compressor durability and enhancing heat exchange efficiency, thereby improving the overall performance of the clothes treating apparatus.

Implementation Method 1

an evaporator configured to evaporate refrigerant by exchanging heat with air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

an evaporator configured to evaporate refrigerant by exchanging heat with air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a condenser configured to condense the refrigerant by exchanging heat with air passed through the evaporator

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

a condenser configured to condense the refrigerant by exchanging heat with air passed through the evaporator

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

a compressor configured to compress the refrigerant discharged from the evaporator and transferring the compressed refrigerant to the condenser

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11885536B2Clothes treating apparatus and method for controlling same
Publication Date: 2024.01.30 LG ELECTRONICS INC
  • US11885536B2 patent drawing
  • US11885536B2 patent drawing
  • US11885536B2 patent drawing

AI summary

The present invention relates to a method for controlling a clothes treating apparatus, the method comprising: a circulation step of circulating air by operating a fan; a heat exchange step of opening a refrigerant pipe by controlling an expansion valve, and circulating a refrigerant by operating a compressor; a circulation termination step of terminating the operation of the fan when the dryness level of clothes stored in a receiving part reaches a predetermined reference dryness level or when the elapsed time of the heat exchange step reaches a predetermined reference time; and a return step of closing the refrigerant pipe by controlling the expansion valve, and returning the refrigerant and lubricant in the refrigerant pipe to the compressor by operating the compressor.