Clothing Drying Humidity Control for Accurate Cycle Completion

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Solution Overview

Problem

Existing clothing care machines cannot automatically determine when clothes are dry, leading to inefficient drying and increased energy consumption, especially when dealing with varying amounts or degrees of wetness in clothes.

Innovation Solution

A clothing care machine equipped with a drying chamber, an air supply device, a first humidity sensor inside the chamber, a second humidity sensor outside, and a controller that uses humidity changes to determine the completion of the drying process, adjusting air supply accordingly to optimize drying efficiency and reduce energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the drying time is preset in the existing clothing care machine, then the machine can operate automatically, but it cannot automatically judge whether the clothes have been dried, leading to poor drying effect and increased energy consumption

Engineering Contradiction:
Improvedrying completion detection accuracyVSAvoiddrying control system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism by installing humidity sensors inside the drying chamber to continuously detect the humidity of clothes during the drying process. The controller receives real-time humidity data and automatically adjusts the drying operation, comparing current humidity levels with initial values to determine when drying is complete. This closed-loop feedback system resolves the contradiction by enabling accurate automatic detection without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The drying system performs self-service by automatically monitoring its own drying process through integrated humidity sensors and controllers. The system independently determines drying completion based on humidity changes detected during operation, eliminating the need for external judgment or preset fixed-time controls. This self-monitoring capability improves detection accuracy while maintaining system simplicity.

Inventive Principle:
Principle #25Self-service

2Productivity

If the preset drying time is used regardless of the amount or degree of wetness of clothes, then the operation is simple, but the drying effect is poor and energy consumption increases

Engineering Contradiction:
Improvedrying efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the drying time adaptive rather than fixed. The controller dynamically adjusts the drying process duration based on real-time humidity detection from sensors placed inside the drying chamber. The system continuously monitors humidity changes and automatically extends or shortens the drying time according to the actual moisture content of the clothes, thereby improving drying efficiency while avoiding unnecessary energy consumption from prolonged operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameter of drying time based on detected humidity levels. Instead of using a constant preset time, the controller modifies the drying duration parameter in response to real-time humidity data from the sensors. This parameter adaptation allows the system to optimize energy usage by stopping drying exactly when clothes reach the desired dryness level, regardless of the initial amount or wetness degree of the clothes.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the existing clothing care machine cannot automatically judge drying completion, then the control system is simple, but the drying effect varies with different amounts and wetness degrees of clothes

Engineering Contradiction:
Improveadaptability to different clothes conditionsVSAvoiddrying status information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent recovers the lost drying status information by implementing feedback through humidity sensors positioned inside the drying chamber. These sensors continuously provide information about the moisture content of clothes during drying, enabling the controller to adaptively adjust the drying process. This feedback mechanism allows the system to handle various clothes conditions (different amounts and wetness degrees) effectively, improving adaptability while maintaining simple control through automatic humidity-based decision-making.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system accurately judges the dryness of clothes, improving drying effectiveness and reducing energy consumption by automatically controlling the drying process based on humidity changes within the chamber and ambient humidity.

Implementation Method 1

the first humidity sensor is disposed in the drying chamber to detect the humidity in the drying chamber

Methodology Applied
Scientific EffectHumidity sensing: Hygrometer

Implementation Method 2

the second humidity sensor is disposed outside the drying chamber to detect the ambient humidity outside the drying chamber

Methodology Applied
Scientific EffectHumidity sensing: Hygrometer

Implementation Method 3

the air supply device is communicated with the drying chamber and used for supplying hot air to the drying chamber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

the air supply device is communicated with the drying chamber and used for supplying hot air to the drying chamber

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11414812B2Clothing care machine and control method thereof
Publication Date: 2022.08.16 TSANN KUEN ZHANGZHOU ENTERPRISE CO LTD
  • US11414812B2 patent drawing
  • US11414812B2 patent drawing

AI summary

A clothing care machine and a control method thereof are provided. The clothing care machine includes a drying chamber, an air supply device, a first humidity sensor and a second humidity sensor. The drying chamber is used for containing clothes. The air supply device is communicated with the drying chamber for supplying hot air to the drying chamber. The first humidity sensor is disposed in the drying chamber to detect the humidity in the drying chamber. The second humidity sensor is disposed outside the drying chamber to detect the ambient humidity outside the drying chamber. The clothing care machine and the control method can automatically judge whether the drying process is completed and stop working according to the humidity change in the drying chamber and the ambient humidity, the judgment is more accurate to effectively improve the drying effect and reduce the energy consumption, and the intelligent degree is higher.