Cloud Analytics Gateway for Industrial Deviation Detection

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Solution Overview

Problem

Industrial automation systems lack effective analytics solutions to optimize performance and detect deviations in real-time, leading to inefficiencies and potential downtime.

Innovation Solution

A cloud-based analytics system that collects and analyzes data from industrial automation systems, identifying correlations and generating recommendations to enhance performance and prevent deviations by interfacing with industrial devices via a cloud gateway, using big data analysis and visualization tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cloud-based analytics system is implemented to analyze industrial automation data, then operational efficiency and system performance are improved, but device complexity and implementation cost increase

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces a cloud gateway as an intermediary component that bridges the industrial automation system and the cloud-based analytics platform. This gateway handles data collection, preprocessing, and transmission to the cloud, while also receiving and relaying analytics results back to the industrial system. By placing this intermediary layer, the complexity of direct cloud integration is reduced, allowing the industrial automation system to maintain its existing architecture while still benefiting from advanced cloud analytics capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If real-time data collection and analysis is performed across multiple industrial devices, then deviation detection capability is improved, but data transmission time and network bandwidth requirements increase

Engineering Contradiction:
Improvedeviation detection capabilityVSAvoiddata transmission time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent segments the data collection and analysis process into distributed components across multiple industrial devices and a centralized cloud platform. Each industrial device independently collects and pre-processes its own data locally, performing initial filtering and aggregation before transmission to the cloud. This segmentation reduces the volume of data that needs to be transmitted in real-time, thereby reducing network bandwidth requirements and transmission time while maintaining comprehensive deviation detection capability through the combined analysis of distributed data sources.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If comprehensive industrial automation data is collected and stored in the cloud, then analytics accuracy is improved, but data storage requirements and processing load increase

Engineering Contradiction:
Improveanalytics accuracyVSAvoiddata storage volume
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent implements a selective data collection strategy that gathers only the most relevant industrial automation data for analytics purposes. Rather than collecting and storing all possible data from industrial devices, the system prioritizes collecting data that is most likely to provide actionable insights for deviation detection and performance optimization. This partial action approach maintains high analytics accuracy by focusing on critical data elements while significantly reducing the overall data storage volume and processing load on the cloud infrastructure.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP3070547B1Cloud-based analytics for industrial automation
Publication Date: 2024.05.15 ROCKWELL AUTOMATION TECH INC
  • EP3070547B1 patent drawingFigure 1
  • EP3070547B1 patent drawingFigure 2
  • EP3070547B1 patent drawingFigure 3

AI summary

A cloud-based analytics engine that analyzes data relating to an industrial automation system(s) to facilitate enhancing operation of the industrial automation system(s) is presented. The analytics engine can interface with the industrial automation system(s) via a cloud gateway(s) and can analyze industrial-related data obtained from the industrial automation system(s). The analytics engine can determine correlations between respective portions or aspects of the system(s), between a portion(s) or aspect(s) of the system(s) and extrinsic events or conditions, or between an employee(s) and the system(s). The analytics engine can determine and provide recommendations or instructions in connection with the industrial automation system(s) to enhance system performance based on the determined correlations. The analytics engine also can determine when there is a deviation or potential of deviation from desired system performance by an industrial asset or employee, and provide a notification, a recommendation, or an instruction to rectify or avoid the deviation.