Liquid Sample Digitizing Channel Using Cloud-Point Phase Separation
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Solution Overview
Problem
Current digitizing techniques for liquids, such as microcavity and micro-droplet technologies, are time-consuming, costly, and require complex equipment, making them inefficient and expensive for digitizing operations.
Innovation Solution
A device and method utilizing a container with a digitizing channel of a preset size and a heating assembly that heats the channel above the cloud point temperature of the liquid sample, creating alternating aqueous and micellar phases within the channel, facilitated by temperature gradients and cooling assemblies to prevent diffusion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If microcavity technology is used for digitizing operation, then liquid can be divided into separate tiny droplet units, but the operation is time-consuming, the reaction cost is high, and the structure of the equipment is complicated
Solution Approach 1:
The patent applies parameter changes by utilizing temperature as a control parameter to induce phase separation in the liquid sample. By heating the liquid sample to its cloud point temperature, the surfactant solution undergoes phase separation into micellar and aqueous phases, achieving digitization without complex microcavity structures. This transforms the digitizing process from a mechanically complex operation to a thermally controlled phase transition process.
Solution Approach 2:
The patent directly exploits phase transitions by heating the liquid sample above its cloud point temperature, causing the surfactant solution to separate into distinct micellar and aqueous phases. This phase separation naturally creates discrete droplet units within the channel, achieving the digitizing effect through thermal-induced phase transition rather than mechanical division.
2Manufacturing precision
If micro-droplet technology is used for digitizing operations, then liquid can be dispersed into micro-droplets, but a great deal of oil phases and surfactants are required, which is costly
Solution Approach 1:
The patent extracts and utilizes the inherent phase separation properties of surfactant solutions at their cloud point temperature. Instead of adding external oil phases and surfactants as required by micro-droplet technology, the method extracts only the necessary liquid sample and relies on its own thermal phase separation characteristics to form micellar droplets, eliminating the need for additional costly materials.
Solution Approach 2:
The patent replaces expensive, consumable oil phases and surfactants with a reusable heating assembly and a simple channel structure. The phase separation is achieved through thermal energy input rather than material consumption, making the process more cost-effective and reducing ongoing operational costs associated with purchasing additional surfactants and oil phases.
3Manufacturing precision
If current digitizing equipment is used, then liquid digitization can be achieved, but the equipment cost and process cost are high
Solution Approach 1:
The patent replaces complex mechanical digitizing equipment with a thermally driven system. Instead of using mechanical pumps, valves, and microcavity structures to divide and control liquid flow, the invention uses thermal fields to induce phase separation and create discrete droplet units. This substitution of mechanical systems with thermal fields significantly reduces equipment complexity and operational costs.
Solution Approach 2:
The patent enables the liquid sample to perform its own digitization through thermal-induced phase separation. The surfactant solution, when heated to its cloud point, automatically separates into micellar and aqueous phases without requiring external mechanical intervention or additional chemical agents. This self-service mechanism eliminates the need for complex equipment and reduces operational costs.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method allows for simple, cost-effective, and rapid digitization of liquid samples by forming separate micellar and aqueous phases, reducing operation time and equipment complexity.
Implementation Method 1
heating assembly at least partially heating the digitizing channel, the heating temperature of the heating assembly being not lower than the cloud point temperature of the liquid sample
Implementation Method 2
the digitizing channel comprises, in an extended direction, at least one low-temperature zone and at least one high-temperature zone, the heating assembly is provided in each of the high-temperature zones, and the high-temperature zones are arranged alternately with the low-temperature zones
Data Source
AI summary
The present application provides a digitizing device and method for a liquid sample. The device comprises: a container provided with at least one digitizing channel for accommodating a liquid sample, the diameter size of the digitizing channel being less than or equal to a preset value to limit diffusion of the digitized liquid sample in the digitizing channel; and a heating assembly at least partially heating the digitizing channel, the heating temperature of the heating assembly being not lower than the cloud point temperature of the liquid sample. According to the technical solution of the present application, after liquid to be digitized is filled into the digitizing channel of a preset size, the digitizing channel is heated at a temperature higher than the cloud point temperature of the liquid sample, so that the digital processing of the liquid sample to be digitized can be realized, and compared with the prior art, the present application is simple and convenient in overall operation, the container, the heating assembly and the like used are conventional instruments with relatively low prices, and the digitizing operation of the liquid sample can be realized in a short time.


