Cloud-Shell Quantum Dot Structure for Oxidation Resistance

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Solution Overview

Problem

Quantum dots are susceptible to oxidation in the presence of water and oxygen, leading to shifts in luminous wavelengths, widening of spectral full width at half maximum, and lower quantum efficiency, necessitating improved moisture and oxygen resistance.

Innovation Solution

A quantum dot structure with a cloud-like shell having an irregular outer surface, comprising a core, a first shell discontinuously around the core, and a second shell encapsulating the core, formed through a method involving heating and continuous stirring of precursor solutions to enhance resistance to environmental damage factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quantum dots are used for wavelength conversion, then color saturation and quantum efficiency are improved, but resistance to oxidation and environmental damage deteriorates

Engineering Contradiction:
Improveresistance to oxidationVSAvoidsusceptibility to water and oxygen
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The protective shell is divided into multiple discrete layers (first shell, second shell, third shell) with different materials and functions. Each layer segment performs a specific protective role, collectively providing comprehensive protection against oxidation and environmental damage while maintaining the quantum dot's optical properties.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective shell uses composite material structure combining different materials (e.g., ZnS, CdS, ZnSe) in multiple layers. This composite structure provides enhanced chemical stability and oxidation resistance compared to single-material shells, while maintaining suitable optical properties for quantum dot function.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a protective shell is added around quantum dots, then resistance to environmental damage is improved, but device complexity increases

Engineering Contradiction:
Improveluminous lifeVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective shell is divided into multiple discrete layers (first shell, second shell, third shell) with different materials and functions. Each layer segment performs a specific protective role, collectively providing comprehensive protection against oxidation and environmental damage while maintaining the quantum dot's optical properties.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective shell structure uses nested layers where the first shell, second shell, and third shell are arranged concentrically around the quantum dot core. This nested configuration provides comprehensive protection while maintaining a compact overall structure that does not significantly increase device footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The quantum dot structure demonstrates improved resistance to water, oxygen, and free radicals, extending its luminous life and reliability, and when integrated into light-emitting devices, results in longer luminescence life and better reliability.

Implementation Method 1

Quantum dots are wavelength conversion materials that have the advantage of high color saturation

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Implementation Method 2

quantum dots are susceptible to oxidation in the presence of water and oxygen. Oxidation of quantum dots may cause problems such as the shifting of their luminous wavelengths

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Implementation Method 3

heating the quantum dot precursor solution at a first temperature to form a quantum dot solution

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 4

continuously stirring the quantum dot solution at a second temperature to form quantum dot structures

Methodology Applied
Scientific EffectMechanical stirring: Stirring

Data Source

PatentUS20240150652A1Quantum dot structure, forming method thereof and light-emitting device including the same
Publication Date: 2024.05.09 ENNOSTAR CORP
  • US20240150652A1 patent drawing
  • US20240150652A1 patent drawing
  • US20240150652A1 patent drawing

AI summary

The disclosure relates to a quantum dot structure. The quantum dot structure includes a quantum dot and a cloud-like shell covering a portion of the quantum dot and having an irregular outer surface. The quantum dot includes: a core; a first shell discontinuously around a core surface of the core; and a second shell between the core and the first shell and encapsulating the core surface of the core, wherein the second shell has an irregular outer surface.