Cloud Welding Data Exchange for Distributed Process Access

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Solution Overview

Problem

Current welding systems lack the flexibility and efficiency in data management and service provision, limiting productivity, quality, and consistency in welding operations across various settings, including independent welders and large distributed manufacturing enterprises.

Innovation Solution

A cloud-based welding system that utilizes cloud technologies for data storage, processing, and service provision, enabling communication and data exchange between welding systems and external resources through various wired and wireless connections, allowing for real-time monitoring, transaction management, education, and simulation, and providing access to a wide range of welding processes and services.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If welding systems operate independently without cloud connectivity, then system simplicity is maintained, but data management efficiency and service access are limited

Engineering Contradiction:
Improvewelding operations efficiencyVSAvoidsystem architecture complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces a cloud-based platform as an intermediary between welding systems and external services. This mediator enables data management, training, and simulation capabilities without requiring direct complex integrations between welding systems and multiple external providers, thus improving productivity while managing complexity through a centralized interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cloud-based welding information delivery system provides multiple functions including data management, training delivery, simulation access, and real-time monitoring through a single unified platform. This multi-functional approach improves welding operations efficiency by consolidating previously separate services into one accessible system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If welding data is stored locally only, then data security and access control are simplified, but data accessibility and collaboration across distributed locations are reduced

Engineering Contradiction:
Improvedata accessibilityVSAvoiddata management infrastructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transitions data storage and access from a single local dimension to a cloud-based dimension accessible across multiple locations and devices. This dimensional shift enables distributed access to welding data, training materials, and simulation resources while maintaining centralized management controls.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system implements real-time feedback mechanisms where welding data is continuously monitored, analyzed, and made accessible across the network. This enables immediate access to operational data, performance metrics, and training progress information, enhancing adaptability while using automated feedback loops to simplify management.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If traditional welding training methods are used, then training delivery is straightforward, but training accessibility and flexibility for independent welders and distributed enterprises are limited

Engineering Contradiction:
Improvetraining delivery simplicityVSAvoidtraining accessibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent creates digital copies of training materials, simulations, and instructional content that can be replicated and delivered across multiple devices and locations simultaneously. This copying approach maintains training quality and consistency while enabling widespread accessibility for independent welders and distributed workforces.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The training system transitions from static, location-bound delivery to dynamic, on-demand access through cloud-based platforms. Training content can be accessed, updated, and delivered flexibly across various devices and locations, enhancing accessibility while maintaining ease of operation through standardized interfaces.

Inventive Principle:
Principle #15Dynamics

4Productivity

If welding systems lack cloud connectivity, then system cost and infrastructure requirements are reduced, but access to advanced welding processes and real-time monitoring capabilities is lost

Engineering Contradiction:
Improveaccess to advanced welding processesVSAvoiddata storage and processing resources
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent extracts computationally intensive functions including data storage, advanced processing, simulation capabilities, and training delivery from local welding systems and places them in cloud-based infrastructure. This extraction enables access to advanced welding processes and real-time monitoring without requiring significant local hardware resources.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11865649B2Welding systems and methods utilizing cloud computing and data storage
Publication Date: 2024.01.09 ILLINOIS TOOL WORKS INC
  • US11865649B2 patent drawing
  • US11865649B2 patent drawing
  • US11865649B2 patent drawing

AI summary

Welding systems and methods utilizing cloud computing and data storage are disclosed. An example method includes receiving, via communication circuitry of a cloud-based resource, welding data relating to a welding operation from a first customer; storing the welding data in computer-readable storage media associated with the cloud-based resource; offering the welding data for sale, via the cloud based resource; receiving, via the communication circuitry, an offer for the welding data from a second customer, different from the first customer, wherein the first and second customers are individual welders, factories, distributed manufacturing operations, or a combination thereof; performing a financial transaction with the second customer; and transmitting, via the communication circuitry, the welding data to the second customer.