Cluster Derotation Assembly for Axial Slip-Free Spinal Correction

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Solution Overview

Problem

Existing spinal derotation techniques face challenges in safely and effectively applying forces to multiple spinal column segments to correct spinal deformities like scoliosis, as they often result in unwanted and detrimental forces on individual vertebrae.

Innovation Solution

A cluster derotation assembly that includes a plurality of locking tubes linked by a link member, with tube clips and wing nuts to secure pedicle screws, minimizing axial slippage and allowing simultaneous derotation of multiple vertebrae by dispersing forces evenly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If forces are applied to multiple spinal column segments to correct spinal deformities, then derotation of the spinal column is achieved, but unwanted and detrimental forces are imposed on individual vertebrae

Engineering Contradiction:
Improvederotation efficiencyVSAvoiddetrimental forces on individual vertebrae
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The cluster derotation assembly divides the spinal column into multiple segments, each secured by a separate locking tube and pedicle screw. This segmentation allows independent control of each vertebral segment while applying forces distributed across the entire spinal column, preventing concentration of harmful forces on any single vertebra.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple locking tubes are combined into a single cluster assembly that functions as one integrated unit. The link member connects all locking tubes, allowing them to move and rotate together as a group, enabling simultaneous derotation of multiple vertebrae while distributing forces evenly across the entire spinal segment.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If multiple locking tubes are connected to apply forces to multiple vertebrae, then simultaneous derotation is achieved, but axial slippage occurs between the locking tubes

Engineering Contradiction:
Improvesimultaneous derotation capabilityVSAvoidaxial stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The link member serves as an intermediary component that connects multiple locking tubes while preventing axial slippage between them. It transmits forces and movements from one locking tube to another while maintaining rigid axial alignment, ensuring that all locking tubes move together without sliding relative to each other.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of allowing the locking tubes to move independently and then trying to control their relative positions, the design inverts the approach by mechanically coupling them through the link member so that their movements are inherently synchronized. The locking tubes are designed to move only as a group, eliminating axial slippage by definition.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If forces are dispersed throughout the affected spinal segments, then safe derotation is achieved, but the device complexity increases

Engineering Contradiction:
Improvesafe derotationVSAvoidcluster assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The link member performs multiple functions simultaneously: it connects multiple locking tubes, distributes forces evenly across the spinal segments, prevents axial slippage between tubes, and maintains rigid geometric relationships between all components. This multi-functionality reduces the need for additional separate components, actually simplifying the overall device despite the increased number of locking tubes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4663139A1A cluster derotation assembly
Publication Date: 2025.12.17 ORTHOPEDIATRICS CORP
  • EP4663139A1 patent drawingFigure 1
  • EP4663139A1 patent drawingFigure 2
  • EP4663139A1 patent drawingFigure 3

AI summary

In a cluster derotation assembly, a tube clip for joining a locking tube to a link member. The tube clip has a first clip arm and a second clip arm joined to a threaded shaft. One or both of the first clip arm and the second clip arm has an inner surface configured to engage with a complementary surface of a locking tube.